BS EN ISO 1927-4-2012 Monolithic (unshaped) refractory products Determination of consistency of castables《整体 (粗制) 耐火材料产品 浇注料稠度的测定》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 1927-4:2012Monolithic (unshaped) refractory productsPart 4: Determination of consistency of castablesCopyright European Committee for Standardization Provided by IHS un

2、der license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 1927-4:2012 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 1927-4:2012. It supersedes BS EN 1402-4:2003, which is withdrawn.The UK participation

3、 in its preparation was entrusted to Technical Committee RPI/1, Refractory products and materials.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are respo

4、nsible for its correct application. The British Standards Institution 2012. Published by BSI Standards Limited 2012.ISBN 978 0 580 65759 7 ICS 81.080 Compliance with a British Standard cannot confer immunityfrom legal obligations.This British Standard was published under the authority of the Standar

5、ds Policy and Strategy Committee on 31 January 2013.Amendments issued since publicationDate Text affected Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-EUROPEAN STANDARD NORME

6、EUROPENNE EUROPISCHE NORM EN ISO 1927-4 December 2012 ICS 81.080 Supersedes EN 1402-4:2003English Version Monolithic (unshaped) refractory products - Part 4: Determination of consistency of castables (ISO 1927-4:2012) Produits rfractaires monolithiques (non faonns) - Partie 4: Dtermination de la con

7、sistance des btons (ISO 1927-4:2012) Ungeformte (monolithische) feuerfeste Erzeugnisse - Teil 4: Bestimmung der Konsistenz von Feuerbetonen (ISO 1927-4:2012) This European Standard was approved by CEN on 30 November 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations whic

8、h stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Eur

9、opean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members a

10、re the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, R

11、omania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any mean

12、s reserved worldwide for CEN national Members. Ref. No. EN ISO 1927-4:2012: ECopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 1927-4:2012 EN ISO 1927-4:2012 (E) 3 Forewo

13、rd This document (EN ISO 1927-4:2012) has been prepared by Technical Committee ISO/TC 33 “Refractories“ in collaboration with Technical Committee CEN/TC 187 “Refractory products and materials” the secretariat of which is held by BSI. This European Standard shall be given the status of a national sta

14、ndard, either by publication of an identical text or by endorsement, at the latest by June 2013, and conflicting national standards shall be withdrawn at the latest by June 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN

15、 and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 1402-4:2003. According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard:

16、Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, S

17、weden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 1927-4:2012 has been approved by CEN as a EN ISO 1927-4:2012 without any modification. Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or network

18、ing permitted without license from IHS-,-,-BS EN ISO 1927-4:2012ISO 1927-4:2012(E) ISO 2012 All rights reserved iiiContents PageForeword iv1 Scope 12 Normative references . 13 Principle . 14 Apparatus 25 Procedure 45.1 Determination of the consistency of insulating castables for rodding and tamping

19、 45.2 Determination of the consistency of castables by tap flow table method . 55.3 Determination of the consistency of dense vibrating castables by cone vibration method 55.4 Determination of the consistency of self-flowing castables . 66 Test report . 7Copyright European Committee for Standardiza

20、tion Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 1927-4:2012ISO 1927-4:2012(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bod

21、ies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and

22、 non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, P

23、art 2.The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies castin

24、g a vote.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.ISO 1927-4 was prepared by Technical Committee ISO/TC 33, Refractories.ISO 1927 consists of t

25、he following parts, under the general title Monolithic (unshaped) refractory products: Part 1: Introduction and classification Part 2: Sampling for testing Part 3: Characterization as received Part 4: Determination of consistency of castables Part 5: Preparation and treatment of test pieces Part 6:

26、Measurement of physical properties Part 7: Tests on pre-formed shapes Part 8: Determination of complementary propertiesiv ISO 2012 All rights reservedCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without l

27、icense from IHS-,-,-BS EN ISO 1927-4:2012INTERNATIONAL STANDARD ISO 1927-4:2012(E)Monolithic (unshaped) refractory products Part 4: Determination of consistency of castables1 ScopeThis part of ISO 1927 describes methods for the determination and measurement of the consistency of dense and insulating

28、 castables as defined in ISO 1927-1. It is applicable to all types of dense regular castables, dense deflocculated castables and insulating castables to determine the liquid addition necessary for preparing test pieces according to ISO 1927-5.2 Normative referencesThe following referenced documents

29、are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 1927-1, Monolithic (unshaped) refractory products Part 1: Introduction and classi

30、ficationISO 1927-5:2012, Monolithic (unshaped) refractory products Part 5: Preparation and treatment of test pieces3 PrincipleThe amount of water used in a castable mix for preparing test pieces has a significant influence on the test results. Excess water can reduce strength, increase shrinkage, an

31、d can cause sedimentation. Insufficient moisture can give voids due to poor compaction, with subsequent lower density and strength.This part of ISO 1927 describes three different methods for determining the consistency according to the type of material:a) determination of the consistency of insulati

32、ng castables containing significant amounts of light-weight aggregates such as vermiculite or perlite which would be destroyed by intensive mixing; such products are normally installed by pouring, rodding, tamping;b) determination of the consistency of all types of vibratable castables;c) determinat

33、ion of the consistency of self-flowing castables.To obtain reproducible results, the following factors are closely controlled: wet mixing time; batch size, which is chosen for the required number of determinations (e.g. if determination of working time is required), and is also related to mixer pan

34、size or bowl; mixer pan size adapted to batch weight to have at least 50 % and a maximum of 75 % volume loading by the dry batch; temperature (of the water, castable and mix and ambient temperature), of 18 C to 22 C for consistency and working time determination; quantity of water addition used in t

35、he test which is rapidly affected when the dry volume loading of the mixer pan drops below 50 % of the total dry capacity, due to the increased metal surface to be wetted; ISO 2012 All rights reserved 1Copyright European Committee for Standardization Provided by IHS under license with CENNot for Res

36、aleNo reproduction or networking permitted without license from IHS-,-,-BS EN ISO 1927-4:2012ISO 1927-4:2012(E) water quality.4 Apparatus4.1 Mixer, conforming to the requirements of 4.2 of ISO 1927-5:2012.4.2 Vibrating table, conforming to the requirements of 4.3 of ISO 1927-5:2012.4.3 Trowel, confo

37、rming to the requirements of 4.7 of ISO 1927-5:2012.4.4 Metal moulds (see Figures 1 and 2), comprising two truncated cones, with a diameter of 100 mm at the bottom, and 70 mm at the top.One cone shall be 50 mm in height and the other shall be 80 mm in height.The moulds should preferably be made from

38、 stainless steel with chromium-plated inside surfaces.Dimensions in millimetresFigure 1 Cone 1, of height 50 mm2 ISO 2012 All rights reservedCopyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or networking permitted without license fr

39、om IHS-,-,-BS EN ISO 1927-4:2012ISO 1927-4:2012(E)Dimensions in millimetresFigure 2 Cone 2, of height 80 mm4.5 Metal bowl, suitable for manual mixing of a test batch of correct size.NOTE For example a diameter of 450 mm and a depth of 150 mm is suitable for many products.4.6 Two balances, one capabl

40、e of weighing up to 25 kg with an accuracy of 50 g, and the other capable of weighing up to 5 kg with an accuracy of 1 g.4.7 Stop-watch.4.8 Callipers.4.9 Thermometer, for measuring the temperature of the water, material and mix.4.10 Water, pure mains water of recognized drinking quality.4.11 Tapflow

41、 table, as shown in Figure 3, where the crank is rotated to give a circular movement to the turntable ands the cam lifts the turntable through 8 mm. ISO 2012 All rights reserved 3Copyright European Committee for Standardization Provided by IHS under license with CENNot for ResaleNo reproduction or n

42、etworking permitted without license from IHS-,-,-BS EN ISO 1927-4:2012ISO 1927-4:2012(E)Dimensions in millimetres12Key1 3845g2 Course 8 mmFigure 3 The tap flow table5 Procedure5.1 Determination of the consistency of insulating castables for rodding and tamping5.1.1 Weigh sufficient material to ensur

43、e filling 50 % to 60 % of the bowl volume of the dry sampled castable to the nearest 1 g and place it in the metal bowl (see 4.5) for manual mixing (see 5.2.1.2 of ISO 1927-5:2012) or low-intensity mechanical mixing (see 5.2.1.3 of ISO 1927-5:2012).Place a known mass of water, at least twice as grea

44、t as that of the castable sample, in a separate container with a pouring lip. If the manufacturer recommends a minimum quantity of water to be added, use an initial water addition of 75 % of this quantity, again weighed to the nearest 1 g. Where no recommendation is given, add a quantity of water ju

45、st sufficient to wet the castable thoroughly, again weighed to the nearest 1 g. The temperature of the water and the castable shall be between 18 C and 22 C.5.1.2 Mix this water manually or in the low-intensity mixer with the castable until it is evenly dispersed. Make successive further small addit

46、ions of water from a calibrated container, mixing with each addition until the mix begins to form a coherent mass. At this stage, reduce the water increments to a maximum of 1 % of the castable sample.5.1.3 After each of these additions, knock the bowl on a hard surface six times. A mix of the corre

47、ct consistency should flow easily and form a shiny wet surface. If necessary, add water until this consistency is reached. Weigh the remaining water in the container and calculate the water addition made to the castable as a percentage of the dry castable mass. Record this percentage.5.1.4 Leave the

48、 bowl for 5 min and again knock it six times on a hard surface to check the consistency. If necessary, add small amounts of water to obtain the correct consistency, in which case the total amount of water added shall be reported. Do not allow the total time taken to achieve the correct consistency to exceed 20 min from the first addition of water.NOTE After the mix has been left in the bowl for 5 min it may be necessary to mix again, before making further water additions.5.1.5 Record the amount of water required for the correct consistency, expressed in li