BS EN ISO 3834-2-2006 Quality requirements for fusion welding of metallic materials - Comprehensive quality requirements《金属材料熔焊的质量要求 综合质量要求》.pdf

1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Part 2: Comprehensive quality requirementsThe European Standard EN ISO 3834-2:2005 has the status o

2、f a British StandardICS 25.160.01Quality requirements for fusion welding of metallic materials BRITISH STANDARDBS EN ISO 3834-2:2005BS EN ISO 3834-2:2005This British Standard was published under the authority of the Standards Policy and Strategy Committee on 19 January 2006 BSI 19 January 2006ISBN 0

3、 580 47623 5Cross-referencesThe British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic C

4、atalogue or of British Standards Online.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations.Summary of pagesThis docume

5、nt comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii to iv, pages 1 to 10, an inside back cover and a back cover.The BSI copyright notice displayed in this document indicates when the document was last issued.Amendments issu

6、ed since publicationAmd. No. Date Comments present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK.A list of organiz

7、ations represented on this committee can be obtained on request to its secretary.National forewordThis British Standard is the official English language version of EN ISO 3834-2:2005. It is identical with ISO 3834-2:2005. It supersedes BS EN 729-2:1995 which is withdrawn.The UK participation in its

8、preparation was entrusted to Technical Committee WEE/-/1, Briefing committee for welding, which has the responsibility to: aid enquirers to understand the text;EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 3834-2 December 2005 ICS 25.160.01 Supersedes EN 729-2:1994English Version Quality

9、requirements for fusion welding of metallic materials - Part 2: Comprehensive quality requirements (ISO 3834-2:2005)Exigences de qualit en soudage par fusion des matriaux mtalliques - Partie 2: Exigences de qualit complte (ISO 3834-2:2005) Qualittsanforderungen fr das Schmelzschweien von metallische

10、n Werkstoffen - Teil 2: Umfassende Qualittsanforderungen (ISO 3834-2:2005) This European Standard was approved by CEN on 28 October 2005. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a nationa

11、l standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any o

12、ther language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland,

13、 France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NOR

14、MUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 3834-2:2005: EForeword This document (EN ISO 3834-2:2005) has been prepared by Technical Committee ISO/TC 44 “Weld

15、ing and allied processes“ in collaboration with Technical Committee CEN/TC 121 “Welding“, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2006, and co

16、nflicting national standards shall be withdrawn at the latest by June 2006. This document supersedes EN 729-2:1994. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cypr

17、us, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 3834-2:2005 has

18、 been approved by CEN as EN ISO 3834-2:2005 without any modifications. EN ISO 3834-2:2005Reference numberISO 3834-2:2005(E)INTERNATIONAL STANDARD ISO3834-2Second edition2005-12-15Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements Exigences de qua

19、lit en soudage par fusion des matriaux mtalliques Partie 2: Exigences de qualit complte EN ISO 3834-2:2005ii iiiContents Page Foreword iv 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 1 4 Use of this part of ISO 3834 . 1 5 Review of requirements and technical review.2 6 Sub-contrac

20、ting 3 7 Welding personnel 3 8 Inspection and testing personnel . 4 9 Equipment . 4 10 Welding and related activities . 5 11 Welding consumables 6 12 Storage of parent materials . 7 13 Post-weld heat treatment . 7 14 Inspection and testing 7 15 Non-conformance and corrective actions 9 16 Calibration

21、 and validation of measuring, inspection and testing equipment 9 17 Identification and traceability 9 18 Quality records 10 EN ISO 3834-2:2005iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of p

22、reparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental,

23、in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main ta

24、sk of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attenti

25、on is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 3834-2 was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 10,

26、Unification of requirements in the field of metal welding. This second edition cancels and replaces the first edition (ISO 3834-2:1994), which has been technically revised. ISO 3834 consists of the following parts, under the general title Quality requirements for fusion welding of metallic materials

27、: Part 1: Criteria for the selection of the appropriate level of quality requirements Part 2: Comprehensive quality requirements Part 3: Standard quality requirements Part 4: Elementary quality requirements Part 5: Documents with which it is necessary to conform to claim conformity to the quality re

28、quirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4 NOTE A Technical Report ISO/TR 3834-6, Quality requirements for fusion welding of metallic materials Part 6: Guidance on implementing ISO 3834 is being prepared. Requests for official interpretations of any aspect of this part of ISO 3834 should be

29、directed to the Secretariat of ISO/TC 44/SC 10 via your national standards body, a complete listing which can be found at http:/www.iso.org. EN ISO 3834-2:20051Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements 1 Scope This part of ISO 3834 defin

30、es comprehensive quality requirements for fusion welding of metallic materials both in workshops and at field installation sites. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. Fo

31、r undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements ISO 3834-5:2005, Quality requirements

32、for fusion welding of metallic materials Part 5: Documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 3834-1 apply. 4 U

33、se of this part of ISO 3834 For general information on the use of this part of ISO 3834, ISO 3834-1 shall be used. In order to fulfil the quality requirements given in this part of ISO 3834, the conformity to relevant documents given in ISO 3834-5 shall be verified. In certain situations, e.g. where

34、 manufacturing is more suited to ISO 3834-3 or ISO 3834-4, or where particular operations, such as heat treatment, are not undertaken, the requirements detailed in this part of ISO 3834 may be selectively amended or deleted. Otherwise, the requirements contained within this part of ISO 3834 shall be

35、 adopted in full. EN ISO 3834-2:20052 5 Review of requirements and technical review 5.1 General The manufacturer shall review the contractual requirements and any other requirements, together with any technical data provided by the purchaser or in-house data when the construction is designed by the

36、manufacturer. The manufacturer shall establish that all information necessary to carry out the manufacturing operations is complete and available prior to the commencement of the work. The manufacturer shall affirm its capability to meet all requirements and shall ensure adequate planning of all qua

37、lity-related activities. The review of requirements is carried out by the manufacturer to verify that the work content is within its capability to perform, that sufficient resources are available to achieve delivery schedules and that documentation is clear and unambiguous. The manufacturer shall en

38、sure that any variations between the contract and any previous quotation are identified and the purchaser notified of any programme, cost or engineering changes that may result. Items in 5.2 are typically considered at or before the time of the review of requirements review. Items in 5.3 usually for

39、m part of the technical review and are considered during the initial planning stage. When a contract does not exist, e.g. items made for stock, the manufacturer is required to take into consideration the requirements of 5.2 while carrying out the technical review (see 5.3). 5.2 Review of requirement

40、s Aspects to be considered shall include the following: a) the product standard to be used, together with any supplementary requirements; b) statutory and regulatory requirements; c) any additional requirement determined by the manufacturer; d) the capability of the manufacturer to meet the prescrib

41、ed requirements. 5.3 Technical review Technical requirements to be considered shall include the following: a) parent material(s) specification and welded joint properties; b) quality and acceptance requirements for welds; c) location, accessibility and sequence of welds, including accessibility for

42、inspection and for non-destructive testing; d) the specification of welding procedures, non-destructive testing procedures and heat-treatment procedures; e) the approach to be used for the qualification of welding procedures ; f) the qualification of personnel; g) selection, identification and/or tr

43、aceability (e.g. for materials, welds); h) quality-control arrangements, including any involvement of an independent inspection body; i) inspection and testing; EN ISO 3834-2:20053j) sub-contracting; k) post-weld heat treatment; l) other welding requirements, e.g. batch testing of consumables, ferri

44、te content of weld metal, ageing, hydrogen content, permanent backing, use of peening, surface finish, weld profile; m) use of special methods (e.g. to achieve full penetration without backing when welded from one side only); n) dimensions and details of joint preparation and completed weld; o) weld

45、s which are to be made in the workshop, or elsewhere; p) environmental conditions relevant to the application of the process (e.g. very low-temperature ambient conditions or any necessity to provide protection against adverse weather conditions); q) handling of non-conformances. 6 Sub-contracting Wh

46、en a manufacturer intends to use sub-contracted services or activities (e.g. welding, inspection, non-destructive testing, heat treatment), information necessary to meet applicable requirements shall be supplied by the manufacturer to the sub-contractor. The sub-contractor shall provide such records

47、 and documentation of his work as may be specified by the manufacturer. A sub-contractor shall work under the order and responsibility of the manufacturer and shall fully comply with the relevant requirements of this part of ISO 3834. The manufacturer shall ensure that the sub-contractor can comply

48、with the quality requirements as specified. The information to be provided by the manufacturer to the sub-contractor shall include all relevant data from the review of requirements (see 5.2) and the technical review (see 5.3). Additional requirements may be specified as necessary to assure sub-contr

49、actor compliance with technical requirements. 7 Welding personnel 7.1 General The manufacturer shall have at his disposal sufficient and competent personnel for the planning, performing and supervising of the welding production according to specified requirements. 7.2 Welders and welding operators Welders and welding operators shall be qualified by an appropriate test. The ISO documents to which it is required to conform to fulfil the quality requirements are specified in ISO 3834-5:2005, Table 1, for ar