BS EN ISO 3834-3-2006 Quality requirements for fusion welding of metallic materials - Standard quality requirements《金属材料熔焊的质量要求 标准质量要求》.pdf

1、 g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Part 3: Standard quality requirementsThe European Standard EN ISO 3834-3:2005 has the status of a B

2、ritish StandardICS 25.160.01Quality requirements for fusion welding of metallic materials BRITISH STANDARDBS EN ISO 3834-3:2005BS EN ISO 3834-3:2005This British Standard was published under the authority of the Standards Policy and Strategy Committee on 19 January 2006 BSI 19 January 2006ISBN 0 580

3、47622 7Cross-referencesThe British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalo

4、gue or of British Standards Online.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations.Summary of pagesThis document co

5、mprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii to iv, pages 1 to 9 and a back cover.The BSI copyright notice displayed in this document indicates when the document was last issued.Amendments issued since publicationAmd. No.

6、 Date Comments present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK.A list of organizations represented on this c

7、ommittee can be obtained on request to its secretary.National forewordThis British Standard is the official English language version of EN ISO 3834-3:2005. It is identical with ISO 3834-3:2005. It supersedes BS EN 729-3:1995 which is withdrawn.The UK participation in its preparation was entrusted to

8、 Technical Committee WEE/-/1, Briefing committee for welding, which has the responsibility to: aid enquirers to understand the text;EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 3834-3 December 2005 ICS 25.160.01 Supersedes EN 729-3:1994 English Version Quality requirements for fusion wel

9、ding of metallic materials - Part 3: Standard quality requirements (ISO 3834-3:2005) Exigences de qualit en soudage par fusion des matriaux mtalliques - Partie 3: Exigences de qualit normale (ISO 3834-3:2005) Qualittsanforderungen fr das Schmelzschweien von metallischen Werkstoffen - Teil 3: Standar

10、d-Qualittsanforderungen (ISO 3834-3:2005) This European Standard was approved by CEN on 28 October 2005. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration

11、. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation

12、 under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary

13、, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de St

14、assart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 3834-3:2005: EForeword This document (EN ISO 3834-3:2005) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes“ in coll

15、aboration with Technical Committee CEN/TC 121 “Welding“, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2006, and conflicting national standards shal

16、l be withdrawn at the latest by June 2006. This document supersedes EN 729-3:1994. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Esto

17、nia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 3834-3:2005 has been approved by CEN as EN ISO 3

18、834-3:2005 without any modifications. EN ISO 3834-3:2005Reference numberISO 3834-3:2005(E)INTERNATIONAL STANDARD ISO3834-3Second edition2005-12-15Quality requirements for fusion welding of metallic materials Part 3: Standard quality requirements Exigences de qualit en soudage par fusion des matriaux

19、 mtalliques Partie 3: Exigences de qualit normale EN ISO 3834-3:2005ii iiiContents Page Foreword iv 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 1 4 Use of this part of ISO 3834 . 1 5 Review of requirements and technical review.2 6 Sub-contracting 3 7 Welding personnel 3 8 Inspect

20、ion and testing personnel . 4 9 Equipment . 4 10 Welding and related activities . 5 11 Storage and handling welding consumables 6 12 Storage of parent materials . 6 13 Post-weld heat treatment . 6 14 Inspection and testing 6 15 Non-conformance and corrective actions 8 16 Calibration and validation o

21、f measuring, inspection and testing equipment 8 17 Identification and traceability 8 18 Quality records 8 EN ISO 3834-3:2005iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Internati

22、onal Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with IS

23、O, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical co

24、mmittees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the

25、 possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 3834-3 was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee SC 10, Unification of req

26、uirements in the field of metal welding. This second edition cancels and replaces the first edition (ISO 3834-3:1994), which has been technically revised. ISO 3834 consists of the following parts, under the general title Quality requirements for fusion welding of metallic materials: Part 1: Criteria

27、 for the selection of the appropriate level of quality requirements Part 2: Comprehensive quality requirements Part 3: Standard quality requirements Part 4: Elementary quality requirements Part 5: Documents with which it is necessary to conform to claim conformity to the quality requirements of ISO

28、3834-2, ISO 3834-3 or ISO 3834-4 NOTE A Technical Report ISO/TR 3834-6, Quality requirements for fusion welding of metallic materials Part 6: Guidance on implementing ISO 3834 is being prepared. Requests for official interpretations of any aspect of this part of ISO 3834 should be directed to the Se

29、cretariat of ISO/TC 44/SC 10 via your national standards body, a complete listing which can be found at http:/www.iso.org. EN ISO 3834-3:20051Quality requirements for fusion welding of metallic materials Part 3: Standard quality requirements 1 Scope This part of ISO 3834 defines standard quality req

30、uirements for fusion welding of metallic materials both in workshops and at field installation sites. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the la

31、test edition of the referenced document (including any amendments) applies. ISO 3834-1, Quality requirements for fusion welding of metallic materials Part 1: Criteria for the selection of the appropriate level of quality requirements ISO 3834-5:2005, Quality requirements for fusion welding of metall

32、ic materials Part 5: Documents with which it is necessary to conform to claim conformity to the quality requirements of ISO 3834-2, ISO 3834-3 or ISO 3834-4 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 3834-1 apply. 4 Use of this part of ISO 3834

33、For general information on the use of this part of ISO 3834, ISO 3834-1 shall be used. In order to fulfil the quality requirements given in this part of ISO 3834, the conformity to relevant documents given in ISO 3834-5 shall be verified. In certain situations, e.g. where manufacturing is more suite

34、d to ISO 3834-4, or where particular operations, such as heat treatment, are not undertaken, the requirements detailed in this part of ISO 3834 may be selectively amended or deleted. Otherwise, the requirements contained within this part of ISO 3834 shall be adopted in full. EN ISO 3834-3:20052 5 Re

35、view of requirements and technical review 5.1 General The manufacturer shall review the contractual requirements and any other requirements, together with any technical data provided by the purchaser or in-house data when the construction is designed by the manufacturer. The manufacturer shall estab

36、lish that all information necessary to carry out the manufacturing operations is complete and available prior to the commencement of the work. The manufacturer shall affirm its capability to meet all requirements and shall ensure adequate planning of all quality-related activities. The review of req

37、uirements is carried out by the manufacturer to verify that the work content is within its capability to perform, that sufficient resources are available to achieve delivery schedules and that documentation is clear and unambiguous. The manufacturer shall ensure that any variations between the contr

38、act and any previous quotation are identified and the purchaser notified of any programme, cost or engineering changes that may result. Items in 5.2 are typically considered at or before the time of the review of requirements. Items in 5.3 usually form part of the technical review and are considered

39、 during the initial planning stage. When a contract does not exist, e.g. items made for stock, the manufacturer is required to take into consideration the requirements of 5.2 while carrying out the technical review (see 5.3). 5.2 Review of requirements Aspects to be considered shall include the foll

40、owing: a) the product standard to be used, together with any supplementary requirements; b) statutory and regulatory requirements; c) any additional requirement determined by the manufacturer; d) the capability of the manufacturer to meet the prescribed requirements. 5.3 Technical review Technical r

41、equirements to be considered shall include the following: a) parent material(s) specification and welded joint properties; b) quality and acceptance requirements for welds; c) location, accessibility and sequence of welds, including accessibility for inspection and for non-destructive testing; d) th

42、e specification of welding procedures, non-destructive testing procedures and heat-treatment procedures; e) the approach to be used for the qualification of welding procedures; f) the qualification of personnel; g) selection, identification and/or traceability (e.g. for materials, welds); h) quality

43、-control arrangements, including any involvement of an independent inspection body; i) inspection and testing; EN ISO 3834-3:20053j) sub-contracting; k) post-weld heat treatment; l) other welding requirements, e.g. ferrite content of weld metal, ageing, hydrogen content, permanent backing, use of pe

44、ening, surface finish, weld profile; m) use of special methods (e.g. to achieve full penetration without backing when welded from one side only); n) dimensions and details of joint preparation and completed weld; o) welds which are to be made in the workshop, or elsewhere; p) environmental condition

45、s relevant to the application of the process (e.g. very low-temperature ambient conditions or any necessity to provide protection against adverse weather conditions); q) handling of non-conformances. 6 Sub-contracting When a manufacturer intends to use sub-contracted services or activities (e.g. wel

46、ding, inspection, non-destructive testing, heat treatment), information necessary to meet applicable requirements shall be supplied by the manufacturer to the sub-contractor. The sub-contractor shall provide such records and documentation of his work as may be specified by the manufacturer. A sub-co

47、ntractor shall work under the order and responsibility of the manufacturer and shall fully comply with the relevant requirements of this part of ISO 3834. The manufacturer shall ensure that the sub-contractor can comply with the quality requirements as specified. The information to be provided by th

48、e manufacturer to the sub-contractor shall include all relevant data from the review of requirements (see 5.2) and the technical review (see 5.3). Additional requirements may be specified as necessary to assure sub-contractor compliance with technical requirements. 7 Welding personnel 7.1 General Th

49、e manufacturer shall have at his disposal sufficient and competent personnel for the planning, performing and supervising of the welding production according to specified requirements. 7.2 Welders and welding operators Welders and welding operators shall be qualified by an appropriate test. The ISO documents to which it is required to conform to fulfil the quality requirements are specified in ISO 3834-5:2005, Table 1, for arc welding, electron beam welding, laser beam welding and gas welding, and in ISO 3