BS EN ISO 4263-3-2015 Petroleum and related products Determination of the ageing behaviour of inhibited oils and fluids using the TOST test Anhydrous procedure for synthetic hydrau.pdf

1、BSI Standards PublicationBS EN ISO 4263-3:2015Petroleum and related products Determination of the ageingbehaviour of inhibited oils andfluids using the TOST testPart 3: Anhydrous procedure for synthetichydraulic fluidsBS EN ISO 4263-3:2015 BRITISH STANDARDNational forewordThis British Standard is th

2、e UK implementation of EN ISO 4263-3:2015. It supersedes BS EN ISO 4263-3:2010 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee MCE/18/-/16, Hydraulic fluids.A list of organizations represented on this committee can beobtained on request to its secretary

3、.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 82529 3ICS 75.120Compliance with a British Standard cannot confer im

4、munity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 December 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 4263-3 December 20

5、15 ICS 75.120 Supersedes EN ISO 4263-3:2010English Version Petroleum and related products - Determination of the ageing behaviour of inhibited oils and fluids using the TOST test - Part 3: Anhydrous procedure for synthetic hydraulic fluids (ISO 4263-3:2015) Ptrole et produits connexes - Dtermination

6、 du comportement au vieillissement des fluides et huiles inhibs au moyen de lessai TOST - Partie 3: Mthode anhydre pour les fluides hydrauliques synthtiques (ISO 4263-3:2015) Minerallerzeugnisse und verwandte Produkte - Bestimmung des Alterungsverhaltens von inhibierten len und Flssigkeiten unter An

7、wendung des TOST-Verfahrens - Teil 3: Wasserfreies Verfahren fr synthetische Druckflssigkeiten (ISO 4263-3:2015) This European Standard was approved by CEN on 24 October 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Eur

8、opean Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versio

9、ns (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, B

10、elgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Swi

11、tzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN natio

12、nal Members. Ref. No. EN ISO 4263-3:2015 EBS EN ISO 4263-3:2015EN ISO 4263-3:2015 (E) 3 European foreword This document (EN ISO 4263-3:2015) has been prepared by Technical Committee ISO/TC 28 “Petroleum products and lubricants“ in collaboration Technical Committee CEN/TC 19 “Gaseous and liquid fuels

13、, lubricants and related products of petroleum, synthetic and biological origin” the secretariat of which is held by NEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2016, and conflicting

14、 national standards shall be withdrawn at the latest by June 2016. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document super

15、sedes EN ISO 4263-3:2010. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic

16、 of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 4263-3:2015 has been appro

17、ved by CEN as EN ISO 4263-3:2015 without any modification. BS EN ISO 4263-3:2015ISO 4263-3:2015(E)Foreword iv1 Scope . 12 Normative references 13 Principle 14 Reagents and materials . 25 Apparatus . 36 Sampling .117 Preparation of materials and apparatus 127.1 Cleaning the catalyst wire 127.2 Prepar

18、ation of catalyst coil 127.3 Storage of the catalyst coil 127.4 Cleaning new glassware . 127.5 Cleaning used glassware 127.6 Cleaning aliquot-removal device 128 Procedure139 Calculation .1410 Expression of results .1511 Precision 1511.1 General 1511.2 Repeatability, r 1511.3 Reproducibility, R 1611.

19、4 Reproducibility with duplicate tests . 1612 Test report 16Annex A (normative) Liquid-in-glass thermometer specifications .17Annex B (normative) Procedure for packaging and storage of catalyst coils .18Annex C (informative) Method for the determination of the insolubles content of mineral oils and

20、anhydrous synthetic fluids .19Annex D (informative) Appearance rating of catalyst coil wires 22Annex E (informative) Determination of metals content .23Bibliography .24 ISO 2015 All rights reserved iiiContents PageBS EN ISO 4263-3:2015ISO 4263-3:2015(E)ForewordISO (the International Organization for

21、 Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the

22、right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedu

23、res used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial

24、rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights ide

25、ntified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation

26、 on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is

27、 ISO/TC 28, Petroleum products and related products of synthetic or biological origin.This third edition cancels and replaces the second edition (ISO 4263-3:2010). The main change is the revision of the calculation in Clause 9 to include calculations for both a test oil reaching a TAN of 2,0 mg KOH

28、per gram and for a test oil reaching an increase of TAN of 2,0 mg KOH per gram. In addition, the inclusion of HETG and exclusion of HFDR from the scope have been adopted.ISO 4263 consists of the following parts, under the general title Petroleum and related products Determination of the ageing behav

29、iour of inhibited oils and fluids using the TOST test: Part 1: Procedure for mineral oils Part 2: Procedure for category HFC hydraulic fluids Part 3: Anhydrous procedure for synthetic hydraulic fluids Part 4: Procedure for industrial gear oilsNOTE As of the date of publication of this part of ISO 42

30、63, the titles of parts 1, 2 and 4 started with Petroleum and related products Determination of the ageing behaviour of inhibited oils and fluids TOST test .iv ISO 2015 All rights reservedBS EN ISO 4263-3:2015INTERNATIONAL STANDARD ISO 4263-3:2015(E)Petroleum and related products Determination of th

31、e ageing behaviour of inhibited oils and fluids using the TOST test Part 3: Anhydrous procedure for synthetic hydraulic fluidsWARNING The use of this part of ISO 4263 can involve hazardous materials, operations and equipment. This part of ISO 4263 does not purport to address all of the safety proble

32、ms associated with its use. It is the responsibility of the user of this part of ISO 4263 to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.1 ScopeThis part of ISO 4263 specifies a method for the determination of the ageing be

33、haviour of synthetic hydraulic fluids of categories HFDU, HEES, HEPG and HETG as defined, for example, in ISO 129221and ISO 153802. The ageing is accelerated by the presence of oxygen and metal catalysts at elevated temperature, and the degradation of the fluid is followed by changes in acid number.

34、 Other parts of ISO 4263 specify similar procedures for the determination of ageing behaviour of mineral oils and specified categories of fire-resistant fluids used in hydraulic and other applications.NOTE Other signs of fluid deterioration, such as the formation of insoluble sludge, catalyst coil c

35、orrosion or change in viscosity, can occur which indicate oxidation of the fluid, but are not reflected in the calculated oxidation lifetime. The correlation of these occurrences with field service is under investigation. This test method may be used to compare the oxidation stability of fluids that

36、 are not prone to contamination with water. However, because of the large number of individual field-service applications, the correlation between the results of this test and actual service performance can vary markedly, and is best judged on experience. The precision of this test method for synthe

37、tic hydraulic fluids is not known because interlaboratory data are not available. This method might not be suitable for use in specifications or in the event of disputed results as long as these data are not available.2 Normative referencesThe following documents, in whole or in part, are normativel

38、y referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3170, Petroleum liquids Manual samplingISO 3696:1987, Water for

39、analytical laboratory use Specification and test methodsISO 7537, Petroleum products Determination of acid number Semi-micro colour-indicator titration methodEN 10130:2007, Cold rolled low carbon steel flat products for cold forming Technical delivery conditions3 PrincipleA test portion is reacted,

40、in the absence of light, at 95 C with oxygen and a steel and copper catalyst coil. Small aliquots of the fluid are withdrawn at regular intervals and the acid number is measured (see the Note in Clause 1). The test is continued until either an acid number of 2,0 mg of potassium hydroxide ISO 2015 Al

41、l rights reserved 1BS EN ISO 4263-3:2015ISO 4263-3:2015(E)(KOH) per gram is reached or until an increase of 2,0 mg of potassium hydroxide (KOH) per gram of test portion is reached and the number of hours is recorded as the oxidation lifetime. For some requirements, the test may be discontinued at a

42、fixed number of hours (e.g. 500 h or 1 000 h) when the value of the acid number has still not either reached or increased by 2,0 mg of KOH per gram of test portion.4 Reagents and materials4.1 Water, unless otherwise specified, in accordance with the requirements of grade 2 of ISO 3696. Potable water

43、 means tap water, unless normal piped supplies are contaminated with particulate or high levels of soluble mineral content.4.2 Heptane, (C7H16),of minimum purity 99,75 %.4.3 Acetone, (CH3COCH3), of general purpose reagent grade (GPR).4.4 Propan-2-ol, (CH3CHOHCH3), of general purpose reagent grade (G

44、PR).4.5 Oxygen, of minimum purity 99,5 %, supplied through a pressure regulation system adequate to maintain the specified flow rate throughout the test duration.Supply from an oxygen cylinder should be via a two-stage regulation system and a needle valve to improve the consistency of gas-flow regul

45、ation.WARNING Use oxygen only with equipment validated for oxygen service. Do not allow oil or grease to come into contact with oxygen and clean and inspect all regulators, gauges and control equipment. Check the oxygen-supply system regularly for leaks. If a leak is suspected, turn off immediately

46、and seek qualified assistance.4.6 Cleaning solutions.4.6.1 Strong oxidizing acid solution.The reference strong oxidizing cleaning solution on which precision was based, is chromosulfuric acid (see the following warning), but alternative non-chromium containing solutions, such as ammonium persulfate

47、in concentrated sulfuric acid (8 g/l), have been found to give satisfactory cleanliness. A 10 % solution of three parts of hydrochloric acid (1 mol/l) and one part of orthophosphoric acid (concentrated GPR grade) removes iron oxide deposits.WARNING Chromosulfuric acid is a health hazard. It is toxic

48、, a recognized carcinogen as it contains Cr (VI) compounds, highly corrosive and potentially hazardous in contact with organic materials. When using a chromosulfuric acid cleaning solution, eye protection and protective clothing are essential. Never pipette the cleaning solution by mouth. After use,

49、 do not pour cleaning solution down the drain, but neutralize it with great care owing to the concentrated sulfuric acid present, and dispose of it in accordance with standard procedures for toxic laboratory waste (chromium is highly dangerous to the environment).Strongly oxidizing acid cleaning solutions that are chromium-free are also highly corrosive and potentially hazardous in contact with organic materials, but do not contain chromium which has special disposal problems.4.6.2 Surfactant cleaning fluid.A proprietary st