BS EN ISO 10438-3-2008 Petroleum petrochemical and natural gas industries - Lubrication shaft-sealing and control-oil systems and auxiliaries - General-purpose oil systems《石油、石化和天然.pdf

1、BRITISH STANDARDBS EN ISO 10438-3:2007Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 3: General-purpose oil systemsThe European Standard EN ISO 10438-3:2007 has the status of a British StandardICS 75.180.20g49g50g3g38g50g51

2、g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN ISO 10438-3:2007This British Standard was published under the authority of the Standards Policy and Strategy Co

3、mmittee on 31 January 2008 BSI 2008ISBN 978 0 580 54488 0National forewordThis British Standard is the UK implementation of EN ISO 10438-3:2007. It supersedes BS EN ISO 10438-3:2003 which is withdrawn.The UK participation in its preparation was entrusted by Technical Committee PSE/17, Materials and

4、equipment for petroleum, petrochemical and natural gas industries, to Panel PSE/17/-/6, Processing equipment and systems for petroleum and natural gas industries.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to inc

5、lude all the necessary provisions of a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate CommentsEUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 10438-3

6、December 2007ICS 75.180.20 Supersedes EN ISO 10438-3:2003 English VersionPetroleum, petrochemical and natural gas industries -Lubrication, shaft-sealing and control-oil systems and auxiliaries- Part 3: General-purpose oil systems (ISO 10438-3:2007)Industries du ptrole, de la ptrochimie et du gaz nat

7、urel -Systmes de lubrification, systmes dtanchit, systmesdhuile de rgulation et leurs auxiliaires - Partie 3:Systmes dhuile pour applications gnrales (ISO 10438-3:2007)Erdl-, petrochemische und Erdgasindustrie - Schmierl-,Sperrl- und Regellversorgungsanlagen und Hilfsanlagen- Teil 3: lversorgungsanl

8、agen fr allgemeineAnwendungsflle (ISO 10438-3:2007)This European Standard was approved by CEN on 14 December 2007.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any al

9、teration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by tra

10、nslationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany,

11、 Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManageme

12、nt Centre: rue de Stassart, 36 B-1050 Brussels 2007 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 10438-3:2007: EForeword This document (EN ISO 10438-3:2007) has been prepared by Technical Committee ISO/TC 67 “Materials, equipm

13、ent and offshore structures for petroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be

14、 given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2008, and conflicting national standards shall be withdrawn at the latest by June 2008. Attention is drawn to the possibility that some of the elements of this document may b

15、e the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 10438-3:2003. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound t

16、o implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switz

17、erland and the United Kingdom. Endorsement notice The text of ISO 10438-3:2007 has been approved by CEN as a EN ISO 10438-3:2007 without any modification. BS EN ISO 10438-3:2007Reference numberISO 10438-3:2007(E)INTERNATIONAL STANDARD ISO10438-3Second edition2007-12-15Petroleum, petrochemical and na

18、tural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 3: General-purpose oil systems Industries du ptrole, de la ptrochimie et du gaz naturel Systmes de lubrification, systmes dtanchit, systmes dhuile de rgulation et leurs auxiliaires Partie 3: Systmes dhuile p

19、our applications gnrales BS EN ISO 10438-3:2007ii iiiContents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references . 1 3 Terms, abbreviated terms and definitions . 2 4 General. 2 4.1 Basic design 2 4.2 General. 4 4.3 Baseplates . 5 4.4 Oil reservoirs. 6 4.5 Pumps and pump drivers. 9 4.

20、6 Coolers. 13 4.7 Filters . 16 4.8 Transfer valves 18 4.9 Lube-oil rundown tanks . 18 5 Piping . 19 5.1 General. 19 5.2 Oil piping . 19 5.3 Instrument piping 19 5.4 Water piping 19 6 Instrumentation and electrical systems . 19 7 Inspection, testing and preparation for shipment. 20 7.1 General. 20 7.

21、2 Inspection 20 7.3 Testing . 20 7.4 Preparation for shipment . 22 8 Vendors data 22 8.1 General. 22 8.2 Proposals. 22 Annex A (informative) Datasheets 23 Annex B (informative) Piping and instrument diagrams 24 Annex C (informative) Inspectors checklist 29 Annex D (informative) Guidance to system re

22、liability 32 Bibliography . 37 BS EN ISO 10438-3:2007iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees

23、. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the Intern

24、ational Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Sta

25、ndards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subj

26、ect of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10438-3 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 6, Processing equipm

27、ent and systems. This second edition cancels and replaces the first edition (ISO 10438-3:2003), which has been technically revised. ISO 10438 consists of the following parts, under the general title Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil system

28、s and auxiliaries: Part 1: General requirements Part 2: Special-purpose oil systems Part 3: General-purpose oil systems Part 4: Self-acting gas seal support systems BS EN ISO 10438-3:2007vIntroduction This International Standard was developed jointly with API 614, 5th edition. ISO 10438 is divided i

29、nto four parts corresponding to the four chapters of API 614. Users of this part of ISO 10438 should be aware that further or differing requirements might be needed for individual applications. This part of ISO 10438 is not intended to inhibit a vendor from offering, or the purchaser from accepting,

30、 alternative equipment or engineering solutions for the individual application. This may be particularly appropriate where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 10438 and provide details. This pa

31、rt of ISO 10438 is to be used in conjunction with 10438-1. This part of ISO 10438 requires the purchaser to specify certain details and features. A bullet () at the beginning of a clause or subclause indicates that either a decision is required or further information is to be provided by the purchas

32、er. This information should be indicated on the datasheet(s); otherwise it should be stated in the quotation request or in the order. In this International Standard, US Customary (USC) units are included in brackets for information. BS EN ISO 10438-3:2007blank1Petroleum, petrochemical and natural ga

33、s industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 3: General-purpose oil systems 1 Scope This part of ISO 10438, in conjunction with ISO 10438-1, specifies requirements for oil systems for general-purpose applications. These oil systems can provide lubrication oil,

34、 but not seal oil and can serve equipment such as compressors, gears, pumps and drivers. NOTE The term “general-purpose” is defined in ISO 10438-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition

35、 cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 10438-1:2007, Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 1: General requirements ISO 10438-2:

36、2007, Petroleum, petrochemical and natural gas industries Lubrication, shaft-sealing and control-oil systems and auxiliaries Part 2: Special-purpose oil systems ISO 13706:2005, Petroleum, petrochemical and natural gas industries Air-cooled heat exchangers ISO 13709, Centrifugal pumps for petroleum,

37、petrochemical and natural gas industries ISO 15649:2001, Petroleum and natural gas industries Piping ISO 16889, Hydraulic fluid power Filters Multi-pass method for evaluating filtration performance of a filter element 1)API RP 686, Machinery Installation and Installation Design IEC 60034 (all parts)

38、, Rotating electrical machines TEMA, Standards of the Tubular Exchanger Manufacturers Association NEMA MG1, Motors and Generators 1) To be published. (Revision of ISO 16889:1999) BS EN ISO 10438-3:20072 3 Terms, abbreviated terms and definitions For the purposes of this document, the terms, definiti

39、ons and abbreviated terms given in ISO 10438-1 apply. 4 General 4.1 Basic design z 4.1.1 This part of ISO 10438 covers general-purpose oil systems. Typical datasheets for general-purpose oil systems are in Annex A. Typical piping and instrument diagrams for general-purpose oil systems are in Annex B

40、. Typical inspector checklists for general-purpose oil systems are in Annex C. General-purpose (GP) oil systems are divided into classes and are defined by a coding system that defines the major components supplied (see Table 1). The user shall choose the applicable class and code based upon the req

41、uired minimum reliability targets for the equipment train. Various API standards have supplied minimum recommended systems as indicated in Table 2 for their equipment. Annex D is supplied as a reference to provide guidance on the selection of a system. Table 1 General-purpose oil system class types

42、with standard configuration options Equipment Class I Class II Class III Pump configuration Shaft-driven main pump onlyShaft-driven main pump and motor auxiliary pump Motor main and motor auxiliary pump Positive displacement P0 P0 P0 Centrifugal N/A N/A P1 Reservoir part of equipment (i.e. gear case

43、) R0 R0 R0 External stainless reservoir R1 R1 R1 Stainless pipe Default Default Default No reservoir heater included H0 H0 H0 Reservoir heater H1 H1 H1 Baseplate part of equipment BP0 BP0 BP0 Stand-alone console, reservoir mounted (No baseplate) BP1 BP1 BP1 Stand-alone console with full baseplate BP

44、2 BP2 BP2 Single cooler and single filter C1F1 C1F1 C1F1 Single cooler and dual filter C1F2 C1F2 C1F2 Dual cooler and single filter C2F1 C2F1 C2F1 Dual cooler and dual filter C2F2 C2F2 C2F2 Shell-and-tube cooler(s) C0 C0 C0 Plate-and-frame cooler(s) C1 C1 C1 Fin/Fan cooler C2 C2 C2 Combined plv/pcv

45、(not applicable to centrifugal pumps) PV0 PV0 PV0 BS EN ISO 10438-3:20073Table 1 (continued) Equipment Class I Class II Class III Separate PCV PV1 PV1 PV1 No thermostatic valve included TV0 TV0 TV0 Thermostatic valve TV1 TV1 TV1 No block-and-bypass valves included BB0 BB0 BB0 Block-and-bypass valves

46、 around PCV BB1 BB1 BB1 EXAMPLE 1 General-purpose system designations: Class I-P0-R1-H1-BP1-C1F2-C0-PV0-TV0-BB0 Shaft-driven main pump Positive-displacement pump External stainless steel reservoir Reservoir heater included Stand-alone console reservoir mounted equipment (no baseplate) Single cooler

47、and dual filters Shell and tube cooler type Combined PLV and PCV No thermostatic valve No block and bypass valves EXAMPLE 2 General-purpose system designations: Class III-P0-R1-H1-BP2-C2F2-C0-PV1-TV1-BB1 Motor-driven main and motor-driven auxiliary pump Positive-displacement pumps External stainless

48、 steel reservoir Reservoir heater included Stand-alone console with full baseplate Dual coolers and dual filters Shell and tube cooler type Separate PLV and PCV Thermostatic valve Block and bypass valves BS EN ISO 10438-3:20074 Table 2 Recommendations of minimum GP system class by equipment Equipmen

49、t type aP no bolt holes shall extend into the reservoir. 4.4.2 Protection from dirt and water Reservoirs shall be sealed to prevent dirt and water from entering. Top-surface openings shall be raised at least 6 mm (1/4 in) and shall have a gasket. When pumps, coolers or filters are mounted on top of the reservoir, the reservoir top may be provided with a drain rim or gutter and one or more drain connections. NOTE For installations on an existing equipment base, a drain rim or gutter might not be r