BS EN ISO 10893-12-2011 Non-destructive testing of steel tubes Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tub.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 10893-12:2011Non-destructive testing of steeltubesPart 12: Automated full peripheralultrasonic thickness testing of seamless andwelded (except submerged arc-welded)stee

2、l tubes (ISO 10893-12:2011)BS EN ISO 10893-12:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO10893-12:2011. It supersedes BS EN 10246-13:2000 which iswithdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ISE/110, Steel Tu

3、bes, and Iron and Steel Fittings.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 59040 5IC

4、S 23.040.10; 77.040.20; 77.140.75Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 April 2011.Amendments issued since publicationDate Text affectedEUROPEAN STANDA

5、RD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-12 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-13:2000English Version Non-destructive testing of steel tubes - Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) s

6、teel tubes (ISO 10893-12:2011) Essais non destructifs des tubes en acier - Partie 12: Contrle automatis de lpaisseur par ultrasons sur toute la circonfrence des tubes en acier sans soudure et souds (sauf larc immergsous flux en poudre) (ISO 10893-12:2011) Zerstrungsfreie Prfung von Stahlrohren - Tei

7、l 12: Automatisierte Ultraschall-Wanddickenprfung nahtloser und geschweiter (ausgenommen unterpulvergeschweiter) Stahlrohre ber den gesamten Rohrumfang (ISO 10893-12:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENELEC Internal Re

8、gulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN me

9、mber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.

10、 CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Sloveni

11、a, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN nati

12、onal Members. Ref. No. EN ISO 10893-12:2011: EBS EN ISO 10893-12:2011EN ISO 10893-12:2011 (E) 3 Foreword This document (EN ISO 10893-12:2011) has been prepared by Technical Committee ISO/TC 17 “Steel“ in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” t

13、he secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011. Attention

14、 is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-13:2000. According to the CEN/CENELEC Internal Regulations, t

15、he national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nethe

16、rlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-12:2011 has been approved by CEN as a EN ISO 10893-12:2011 without any modification. BS EN ISO 10893-12:2011ISO 10893-12:2011(E) ISO 2011 All rig

17、hts reserved iiiContents Page Foreword iv 1 Scope1 2 Normative references1 3 Terms and definitions .2 4 General requirements .2 5 Test method .3 6 Reference tube.3 7 Equipment calibration and checking.3 8 Acceptance 4 9 Test report5 BS EN ISO 10893-12:2011ISO 10893-12:2011(E) iv ISO 2011 All rights

18、reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for w

19、hich a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all

20、 matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are c

21、irculated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held resp

22、onsible for identifying any or all such patent rights. ISO 10893-12 was prepared by Technical Committee ISO/TC 17, Steel, Subcommittee SC 19, Technical delivery conditions for steel tubes for pressure purposes. This first edition cancels and replaces ISO 10543:1993, which has been technically revise

23、d. ISO 10893 consists of the following parts, under the general title Non-destructive testing of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of leaktightness Part 2: Automated eddy current testing of sea

24、mless and welded (except submerged arc-welded) steel tubes for the detection of imperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections Part 4

25、: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld seam of welded steel t

26、ubes for the detection of imperfections Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automated ultrasonic testi

27、ng for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections BS EN I

28、SO 10893-12:2011ISO 10893-12:2011(E) ISO 2011 All rights reserved v Part 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (e

29、xcept submerged arc-welded) steel tubes BS EN ISO 10893-12:2011BS EN ISO 10893-12:2011INTERNATIONAL STANDARD ISO 10893-12:2011(E) ISO 2011 All rights reserved 1Non-destructive testing of steel tubes Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submer

30、ged arc-welded) steel tubes 1 Scope This part of ISO 10893 specifies requirements for the automated full peripheral ultrasonic testing of seamless and welded steel tubes, with the exception of submerged arc-welded (SAW) tubes, for wall thickness measurement. It specifies the testing method and corre

31、sponding calibration procedures. NOTE 1 Full peripheral testing does not necessarily mean that 100 % of the tube surface is scanned. NOTE 2 This test can be carried out simultaneously with full peripheral ultrasonic testing for the detection of laminar imperfections (see ISO 10893-8) using the same

32、ultrasonic transducers for both inspection requirements. Under these circumstances, the minimum lamination size under detection determines the percentage of the tube surface for scanning, according to ISO 10893-8. This part of ISO 10893 can also be applicable to the testing of circular hollow sectio

33、ns. This part of ISO 10893 is applicable to the thickness measurement of tubes with a specified outside diameter equal to or greater than 25,4 mm and a minimum wall thickness of 2,6 mm, unless otherwise agreed on. 2 Normative references The following referenced documents are indispensable for the ap

34、plication of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 5577, Non-destructive testing Ultrasonic inspection Vocabulary ISO 9712, Non-destructive testing Qualificati

35、on and certification of personnel ISO 11484, Steel products Employers qualification system for non-destructive testing (NDT) personnel BS EN ISO 10893-12:2011ISO 10893-12:2011(E) 2 ISO 2011 All rights reserved3 Terms and definitions For the purposes of this document, the terms and definitions given

36、in ISO 5577 and ISO 11484 and the following apply. 3.1 reference tube tube or length of tube used for calibration purposes 3.2 reference sample sample (e.g. segment of tube, plate or strip) used for calibration purposes NOTE Only the term “reference tube” is used in this part of ISO 10893, also cove

37、ring the term “reference sample”. 3.3 tube hollow long product open at both ends, of any cross-sectional shape 3.4 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.5 welded tube tube made by formi

38、ng a hollow profile from a flat product and welding adjacent edges together, and which after welding can be further processed, either hot or cold, into its final dimensions 3.6 electric welded tube tube made by pressure welding, in a continuous or non-continuous process, in which strip is formed col

39、d into a hollow profile and the seam weld made by heating the adjacent edges through the resistance to the passage of high- or low-frequency current, and pressing the edges together NOTE The electric current can be applied either by direct electrode contact or by induction. 3.7 manufacturer organiza

40、tion that manufactures products in accordance with the relevant standard(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.8 agreement contractual arrangement between the manufacturer and purchaser at the time of enquiry and order 4

41、 General requirements 4.1 Unless otherwise specified by the product standard or agreed between purchaser and manufacturer, an ultrasonic test shall be carried out on tubes after completion of all the primary production process operations (rolling, heat treating, cold and hot working, sizing and prim

42、ary straightening, etc.). 4.2 The tubes under test shall be sufficiently straight to ensure the validity of the test. The surfaces shall be free of foreign matter, which can interfere with the validity of the test. 4.3 This test shall be carried out by suitably trained operators, qualified in accord

43、ance with ISO 9712, ISO 11484, or equivalent, and supervised by competent personnel nominated by the manufacturer. In the case of third-party inspection, this shall be agreed on by the purchaser and manufacturer. BS EN ISO 10893-12:2011ISO 10893-12:2011(E) ISO 2011 All rights reserved 3The operating

44、 authorization issued by the employer shall be according to a written procedure. Non-destructive testing (NDT) operations shall be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Standards, e.g. ISO 9

45、712 and ISO 11484. 5 Test method 5.1 The tube shall be tested using the ultrasonic single or multiple pulse echo technique, with piezoelectric or electromagnetic transducers. The ultrasound shall be transmitted in the direction normal to the tube surface, to determine that the tube thickness meets t

46、he specified requirements. 5.2 During testing, the tubes and the probe assembly shall be moved relative to each other such that (with the exception provided in Note 2 of Clause 1) the tube surface shall be scanned over equidistant non-coincident helical paths along the entire length of the tube. Unl

47、ess specified in the product standards or agreed on by the manufacturer and purchaser, the minimum coverage shall be at the manufacturers discretion according to his manufacturing process, but shall be not less than 10 % of the surface area. NOTE Other scanning routes can be used by agreement betwee

48、n the purchaser and manufacturer. 5.3 The suggested maximum width of each transducer, or each active aperture when using phased array transducers, should be 25 mm measured in any direction. However, manufacturers may use larger transducers provided they can demonstrate their capability for detecting

49、 the adopted reference standard; on request, this capability shall be demonstrated. 5.4 The equipment shall be capable of classifying tubes as either acceptable or suspect by means of an automated trigger/alarm level combined with a marking and/or recording and/or sorting system. 6 Reference tube 6.1 The reference tube (or partly scanned tube) shall have the same nominal diameter and thickness, same surface finish, heat treatment and delivery condition (e.g. as-rolled, normalized, quenched and tempered) as th