BS EN ISO 10893-2-2011 Non-destructive testing of steel tubes Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of i.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 10893-2:2011Non-destructive testing of steeltubesPart 2: Automated eddy current testing ofseamless and welded (except submergedarc-welded) steel tubes for the detection

2、 ofimperfections (ISO 10893-2:2011)BS EN ISO 10893-2:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO10893-2:2011. It supersedes BS EN 10246-3:2000 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee ISE/110, St

3、eel Tubes, and Iron and Steel Fittings.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 590

4、30 6ICS 23.040.10; 77.040.20; 77.140.75Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 April 2011.Amendments issued since publicationDate Text affectedEUROPEAN

5、STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-2 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-3:1999English Version Non-destructive testing of steel tubes - Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the de

6、tection of imperfections (ISO 10893-2:2011) Essais non destructifs des tubes en acier - Partie 2: Contrle automatis par courants de Foucault pour la dtection des imperfections des tubes en acier sans soudure et souds (sauf larc immerg sous flux en poudre) (ISO 10893-2:2011) Zerstrungsfreie Prfung vo

7、n Stahlrohren - Teil 2: Automatisierte Wirbelstromprfung nahtloser und geschweiter (ausgenommen unterpulvergeschweiter) Stahlrohre zum Nachweis von Unvollkommenheiten (ISO 10893-2:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENEL

8、EC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or

9、 to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the offi

10、cial versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slo

11、vakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwid

12、e for CEN national Members. Ref. No. EN ISO 10893-2:2011: EBS EN ISO 10893-2:2011EN ISO 10893-2:2011 (E) 3 Foreword This document (EN ISO 10893-2:2011) has been prepared by Technical Committee ISO/TC 17 “Steel“ in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel f

13、ittings” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011.

14、 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-3:1999. According to the CEN/CENELEC Internal Regul

15、ations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Mal

16、ta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-2:2011 has been approved by CEN as a EN ISO 10893-2:2011 without any modification. BS EN ISO 10893-2:2011ISO 10893-2:2011(E) ISO 2011 Al

17、l rights reserved iiiContents Page Foreword iv 1 Scope1 2 Normative references1 3 Terms and definitions .1 4 General requirements .2 5 Test method .2 5.1 Test techniques .2 5.2 Test equipment3 6 Reference tube.6 6.1 General .6 6.2 Concentric coil technique.6 6.3 Segment coil technique 6 6.4 Fixed an

18、d rotating coil/pancake technique.7 6.5 Dimensions of the reference standards7 7 Equipment calibration and checking.9 8 Acceptance 10 9 Test report10 Annex A (informative) Guidance notes on limitations of eddy current test method .11 BS EN ISO 10893-2:2011ISO 10893-2:2011(E) iv ISO 2011 All rights r

19、eservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for wh

20、ich a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all

21、matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are ci

22、rculated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held respo

23、nsible for identifying any or all such patent rights. ISO 10893-2 was prepared by Technical Committee ISO/TC 17, Steel, Subcommittee SC 19, Technical delivery conditions for steel tubes for pressure purposes. This first edition cancels and replaces ISO 9304:1989, which has been technically revised.

24、ISO 10893 consists of the following parts, under the general title Non-destructive testing of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of hydraulic leaktightness Part 2: Automated eddy current testing

25、 of seamless and welded (except submerged arc-welded) steel tubes for the detection of imperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections

26、 Part 4: Liquid penetrant inspection of seamless and welded steel tubes for the detection of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld seam of welded

27、steel tubes for the detection of imperfections Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automated ultrasoni

28、c testing for the detection of laminar imperfections in strip/plate used for the manufacture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections

29、BS EN ISO 10893-2:2011ISO 10893-2:2011(E) ISO 2011 All rights reserved v Part 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and weld

30、ed (except submerged arc-welded) steel tubes BS EN ISO 10893-2:2011BS EN ISO 10893-2:2011INTERNATIONAL STANDARD ISO 10893-2:2011(E) ISO 2011 All rights reserved 1Non-destructive testing of steel tubes Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel t

31、ubes for the detection of imperfections 1 Scope This part of ISO 10893 specifies requirements for automated eddy current testing of seamless and welded tubes with the exception of submerged arc-welded (SAW) tubes, for the detection of imperfections according to the different acceptance levels as sho

32、wn in Tables 1 and 2. It is applicable to the inspection of tubes with an outside diameter greater than or equal to 4 mm. This part of ISO 10893 can also be applicable to the testing of hollow sections. 2 Normative references The following referenced documents are indispensable for the application o

33、f this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 11484, Steel products Employers qualific

34、ation system for non-destructive testing (NDT) personnel 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 11484 and the following apply. 3.1 reference standard standard for the calibration of non-destructive testing equipment (e.g. drill holes, notche

35、s and recesses) 3.2 reference tube tube or length of tube containing the reference standard(s) 3.3 reference sample sample (e.g. segment of tube, plate or strip) containing the reference standard(s) NOTE Only the term “reference tube” is used in this part of ISO 10893, also covering the term “refere

36、nce sample”. 3.4 tube hollow long product open at both ends, of any cross-sectional shape BS EN ISO 10893-2:2011ISO 10893-2:2011(E) 2 ISO 2011 All rights reserved3.5 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its

37、final dimensions 3.6 welded tube tube made by forming a hollow profile from a flat product and welding adjacent edges together, and which after welding can be further processed, either hot or cold, into its final dimensions 3.7 manufacturer organization that manufactures products in accordance with

38、the relevant standard(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.8 agreement contractual arrangement between the manufacturer and purchaser at the time of enquiry and order 4 General requirements 4.1 Unless otherwise specifie

39、d by the product standard or agreed on by the purchaser and manufacturer, this eddy current inspection shall be carried out on tubes after completion of all the production process operations, such as rolling, heat treating, cold forming and hot working, sizing and primary straightening. 4.2 The tube

40、s being tested shall be sufficiently straight to ensure the validity of the test. The surfaces shall be sufficiently free of foreign matter which can interfere with the validity of the test. 4.3 This inspection shall be carried out by trained operators qualified in accordance with ISO 9712, ISO 1148

41、4 or equivalent and supervised by competent personnel nominated by the manufacturer. In the case of third-party inspection, this shall be agreed on between the purchaser and manufacturer. The operating authorization issued by the employer shall be according to a written procedure. NDT operations sha

42、ll be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. 5 Test method 5.1 Test techniques 5.1.1 The tubes shall be tested by the eddy current method for the detec

43、tion of imperfections using in “absolute mode” and/or in “differential mode” one of the following alternative automated or semi-automated techniques: a) concentric coil technique full peripheral (see Figure 1); b) fixed or rotating probe/pancake coil technique full peripheral (see Figure 2); c) segm

44、ent coil technique weld seam only (see Figure 3) or full body (see Figure 4). For all techniques, the chosen relative speed of movement during the testing shall not vary by more than 10 %. It is recognized that there may be a short length at both tube ends which cannot be tested. Any untested ends s

45、hall be dealt with in accordance with the requirements of the appropriate product standards. NOTE See Annex A for guidelines on the limitations of the eddy current test method. BS EN ISO 10893-2:2011ISO 10893-2:2011(E) ISO 2011 All rights reserved 35.1.2 When testing tubes using the concentric coil

46、technique, the maximum tube outside diameter that shall be tested shall be restricted to 180 mm (250 mm for E4H). Square and rectangular tubes, used for structural purposes, with a maximum dimension across the diagonal of 180 mm may also be tested using this technique with adequately shaped coils. 5

47、.1.3 When testing tubes using the rotating or fixed probe/pancake coil technique, the tube and the probe/pancake coil shall be moved relative to each other or the movement shall be simulated by electronic commutation through the individual probes composing the pancake, such that the whole of the tub

48、e surface is scanned. There is no restriction on the maximum tube outside diameter using this technique. NOTE It is emphasized that only external surface breaking imperfections can be detected using this technique. 5.1.4 When testing the weld of welded tubes using the segment coil technique, there i

49、s no restriction on the maximum tube outside diameter. The test coil shall be maintained in proper alignment with the weld, such as that the whole of the weld is scanned. 5.1.5 When testing the full body of tubes using the segment coils technique, the maximum tube outside diameter that shall be tested shall be limited to: 219,1 mm for 2 180 coils, 508,0 mm for 4 100 coils. NOTE It is emphasized that the test sensitivity is at a maximum at the tube surface adjacent to the test coil and decreases w