BS EN ISO 10893-5-2011 Non-destructive testing of steel tubes Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfectio.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 10893-5:2011Non-destructive testing of steel tubesPart 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imp

2、erfections (ISO 10893-5:2011)BS EN ISO 10893-5:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 10893-5:2011. It supersedes BS EN 10246-12:2000 and BS EN 10246-18:2000, which are withdrawn.The UK participation in its preparation was entrusted to Technica

3、l Committee ISE/110, Steel Tubes, and Iron and Steel Fittings.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.

4、BSI 2011 ISBN 978 0 580 59033 7 ICS 23.040.10; 77.040.20; 77.140.75 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April 2011.Amendments issued since publica

5、tionDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-5 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-12:2000, EN 10246-18:2000English Version Non-destructive testing of steel tubes - Part 5: Magnetic particle inspection of seamless and w

6、elded ferromagnetic steel tubes for the detection of surface imperfections (ISO 10893-5:2011) Essais non destructifs des tubes en acier - Partie 5: Contrle par magntoscopie des tubes en acier ferromagntique sans soudure et souds pour la dtection des imperfections de surface (ISO 10893-5:2011) Zerstr

7、ungsfreie Prfung von Stahlrohren - Teil 5: Magnetpulverprfung nahtloser und geschweiter ferromagnetischer Stahlrohre zum Nachweis von Oberflchenunvollkommenheiten (ISO 10893-5:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENELEC I

8、nternal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to

9、any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official

10、 versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovaki

11、a, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide fo

12、r CEN national Members. Ref. No. EN ISO 10893-5:2011: EBS EN ISO 10893-5:2011EN ISO 10893-5:2011 (E) 3 Foreword This document (EN ISO 10893-5:2011) has been prepared by Technical Committee ISO/TC 17 “Steel“ in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fitti

13、ngs” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011. Att

14、ention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-12:2000, EN 10246-18:2000. According to the CEN/CENELEC

15、 Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania,

16、Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-5:2011 has been approved by CEN as a EN ISO 10893-5:2011 without any modification. BS EN ISO 10893-5:2011ISO 10893-5:2011

17、(E) ISO 2011 All rights reserved iiiContents Page Foreword iv 1 Scope1 2 Normative references1 3 Terms and definitions .2 4 General requirements .2 5 Test method .3 5.1 General .3 5.2 Testing the tube body .3 5.3 Testing the end/bevel face4 6 Evaluation of indications4 6.1 General .4 6.2 Special req

18、uirements for evaluation of indications in the pipe body 5 7 Acceptance 7 7.1 Tube body 7 7.2 End/bevel face .7 8 Test report7 BS EN ISO 10893-5:2011ISO 10893-5:2011(E) iv ISO 2011 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of natio

19、nal standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Internati

20、onal organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rul

21、es given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at

22、least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10893-5 was prepared by Technical Committee ISO/T

23、C 17, Steel, Subcommittee SC 19, Technical delivery conditions for steel tubes for pressure purposes. This first edition cancels and replaces ISO 13664:1997 and ISO 13665:1997, which have been technically revised. ISO 10893 consists of the following parts, under the general title Non-destructive tes

24、ting of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of hydraulic leaktightness Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of

25、 imperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections Part 4: Liquid penetrant inspection of seamless and welded steel tubes for the detect

26、ion of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 7: Digital radiographic testing of

27、 the weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automated ultrasonic testing for the detection of laminar imperfections in strip/plate used for the manuf

28、acture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections BS EN ISO 10893-5:2011ISO 10893-5:2011(E) ISO 2011 All rights reserved v Part 11: Auto

29、mated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tubes BS EN ISO 10893-5:2011BS EN ISO 10893-5:2

30、011INTERNATIONAL STANDARD ISO 10893-5:2011(E) ISO 2011 All rights reserved 1Non-destructive testing of steel tubes Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections 1 Scope This part of ISO 10893 specifies requirements fo

31、r magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections on the tube body and the end/bevel face at the ends. For the tube body, it specifies requirements for the detection of surface imperfections on all or part of the outside surfac

32、e of tubes. However, by agreement between the purchaser and manufacturer, it can be applicable to the inside surface over a limited length from the ends of tubes, dependent on the tube diameter. In addition, this part of ISO 10893 can be used, as appropriate, to locate the position of external surfa

33、ce imperfections detected by another non-destructive testing method (e.g. ultrasonic) prior to dressing of the tube surface, and to ensure complete removal of the imperfection after dressing is complete. For the end/bevel face at the ends of plain-end and beveled-end tubes, this part of ISO 10893 sp

34、ecifies requirements for the detection of laminar imperfections which can interfere with subsequent fabrication and inspection operations (e.g. welding and ultrasonic inspection of the welds). This part of ISO 10893 is applicable to the detection of imperfections, other than laminar imperfections, o

35、n the end/bevel face. In this case, magnetization is applied in the direction essentially perpendicular to the orientation of the particular imperfections being detected. It can also be applicable to the testing of hollow sections. 2 Normative references The following referenced documents are indisp

36、ensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 9934-1, Non

37、-destructive testing Magnetic particle testing Part 1: General principles ISO 9934-2, Non-destructive testing Magnetic particle testing Part 2: Detection media ISO 9934-3, Non-destructive testing Magnetic particle testing Part 3: Equipment ISO 10893-8, Non-destructive testing of steel tubes Part 8:

38、Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections ISO 11484, Steel products Employers qualification system for non-destructive testing (NDT) personnel BS EN ISO 10893-5:2011ISO 10893-5:2011(E) 2 ISO 2011 All rights reserved3 Terms and definiti

39、ons For the purposes of this document, the terms and definitions given in ISO 9934-1 and ISO 11484 and the following apply. 3.1 tube hollow long product open at both ends, of any cross-sectional shape 3.2 seamless tube tube made by piercing a solid product to obtain a tube hollow, which is further p

40、rocessed, either hot or cold, into its final dimensions 3.3 welded tube tube, made by forming a hollow profile from a flat product and welding adjacent edges together, and which after welding can be further processed, either hot or cold, into its final dimensions 3.4 manufacturer organization that m

41、anufactures products in accordance with the relevant standard(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.5 agreement contractual arrangement between the manufacturer and purchaser at the time of enquiry and order 4 General re

42、quirements 4.1 Unless otherwise specified by the product standard or agreed on by the purchaser and manufacturer, a magnetic particle inspection shall be carried out on tubes after completion of all the primary production process operations (rolling, heat treating, cold and hot working, sizing, prim

43、ary straightening, etc.). 4.2 The surface of the tube and of the end/bevel face at both tube ends being tested shall be sufficiently clean and free of oil, grease, sand or scale or any other foreign matter which can interfere with the correct interpretation of the indications obtained from the magne

44、tic particle inspection. The type of indications, as well as the minimum dimension of the surface imperfections being detected, depends on the specific tube manufacturing process and the surface finish. 4.3 This inspection shall be carried out by trained operators qualified in accordance with ISO 97

45、12, ISO 11484 or equivalent, and supervised by competent personnel nominated by the manufacturer. In the case of third-party inspection, this shall be agreed on between the purchaser and manufacturer. The operating authorization issued by the employer shall be according to a written procedure. NDT o

46、perations shall be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 and 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. BS EN ISO 10893-5:2011ISO 10893-5:2011(E) ISO 2011 All rights reserved 35 Test method 5.1 Gen

47、eral 5.1.1 Inspection area (the tube body or end/bevel face) and inspection direction (longitudinal or transverse) shall be as specified in the product standards or purchaser order. 5.1.2 The entire outside surface of each tube or part of it, as required, shall be inspected using the magnetic partic

48、le method, for the detection of longitudinal and/or transverse surface imperfections, using a.c. or d.c. magnetization, as appropriate to the magnetic particle technique adopted. In the case of end/bevel testing, the use of dry magnetic powder is only permitted by prior agreement between the purchas

49、er and manufacturer. Otherwise, the requirements given in ISO 9934-1, ISO 9934-2 and ISO 9934-3 shall apply. 5.1.3 The detecting media shall be applied simultaneously with magnetization to reveal the presence of surface imperfections, using an illumination of not less than 500 lux. The use of residual magnetism, i.e. application of magnetic particles after initial tube magnetization, is only permitted after prior agreement between the purchaser and manufacturer, but generally not permitted in the case of e