BS EN ISO 10893-8-2011 Non-destructive testing of steel tubes Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections《钢管的无损检测 层状缺.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 10893-8:2011Non-destructive testing of steel tubesPart 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections (IS

2、O 10893-8:2011)BS EN ISO 10893-8:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 10893-8:2011. It supersedes BS EN 10246-14:2000, BS EN 10246-16:2000, and BS EN 10246-17:2000, which are withdrawn.The UK participation in its preparation was entrusted to

3、Technical Committee ISE/110, Steel Tubes, and Iron and Steel Fittings.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct appli

4、cation. BSI 2011 ISBN 978 0 580 59036 8 ICS 23.040.10; 25.160.40; 77.040.20; 77.140.75 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 April 2011.Amendments i

5、ssued since publicationDate T e x t a f f e c t e d EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 10893-8 April 2011 ICS 23.040.10; 77.040.20; 77.140.75 Supersedes EN 10246-14:1999, EN 10246-16:2000, EN 10246-17:2000English Version Non-destructive testing of steel tubes - Part 8: Automate

6、d ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections (ISO 10893-8:2011) Essais non destructifs des tubes en acier - Partie 8: Contrle automatis par ultrasons pour la dtection des ddoublures des tubes en acier sans soudure et souds (ISO 10893-8:2011) Zers

7、trungsfreie Prfung von Stahlrohren - Teil 8: Automatisierte Ultraschallprfung nahtloser und geschweiter Stahlrohre zum Nachweis von Dopplungen (ISO 10893-8:2011) This European Standard was approved by CEN on 10 December 2010. CEN members are bound to comply with the CEN/CENELEC Internal Regulations

8、which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This

9、 European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN membe

10、rs are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,

11、Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Membe

12、rs. Ref. No. EN ISO 10893-8:2011: EBS EN ISO 10893-8:2011 EN ISO 10893-8:2011 (E) 3 Foreword This document (EN ISO 10893-8:2011) has been prepared by Technical Committee ISO/TC 17 “Steel“ in collaboration with Technical Committee ECISS/TC 110 “Steel tubes, and iron and steel fittings” the secretaria

13、t of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2011, and conflicting national standards shall be withdrawn at the latest by October 2011. Attention is drawn to

14、the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 10246-14:1999, EN 10246-16:2000, EN 10246-17:2000. According to the CEN/CENELEC

15、Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, L

16、uxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 10893-8:2011 has been approved by CEN as a EN ISO 10893-8:2011 without any modification. BS EN ISO 10893-8:2011ISO 10893-8:2011(

17、E) ISO 2011 All rights reserved iiiContents Page Foreword iv 1 Scope1 2 Normative references1 3 Terms and definitions .2 4 General requirements .2 5 Test method .3 5.1 General .3 5.2 Full peripheral testing of seamless and welded (except SAW) tubes .3 5.3 Testing of welded steel tubes in the area ad

18、jacent to the weld seam .4 5.4 Full peripheral testing of the ends of seamless and welded tubes .5 6 Reference tube.5 6.1 General .5 6.2 Dimensions of reference standards 5 6.3 Verification of reference standards.6 7 Equipment calibration and checking.6 8 Acceptance 7 8.1 General .7 8.2 Procedure fo

19、r suspect tubes7 9 Test report8 Annex A (normative) Procedure for the determination of the size of laminar imperfections by manual ultrasonic testing.9 BS EN ISO 10893-8:2011ISO 10893-8:2011(E) iv ISO 2011 All rights reservedForeword ISO (the International Organization for Standardization) is a worl

20、dwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on

21、that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted i

22、n accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard

23、 requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10893-8 was prepared by

24、Technical Committee ISO/TC 17, Steel, Subcommittee SC 19, Technical delivery conditions for steel tubes for pressure purposes. This first edition cancels and replaces ISO 10124:1994, ISO 11496:1993 and ISO 13663:1995, which have been technically revised. ISO 10893 consists of the following parts, un

25、der the general title Non-destructive testing of steel tubes: Part 1: Automated electromagnetic testing of seamless and welded (except submerged arc-welded) steel tubes for the verification of leaktightness Part 2: Automated eddy current testing of seamless and welded (except submerged arc-welded) s

26、teel tubes for the detection of imperfections Part 3: Automated full peripheral flux leakage testing of seamless and welded (except submerged arc-welded) ferromagnetic steel tubes for the detection of longitudinal and/or transverse imperfections Part 4: Liquid penetrant inspection of seamless and we

27、lded steel tubes for the detection of surface imperfections Part 5: Magnetic particle inspection of seamless and welded ferromagnetic steel tubes for the detection of surface imperfections Part 6: Radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 7:

28、Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections Part 9: Automated ultrasonic testing for the detection of laminar imperfections in

29、 strip/plate used for the manufacture of welded steel tubes Part 10: Automated full peripheral ultrasonic testing of seamless and welded (except submerged arc-welded) steel tubes for the detection of longitudinal and/or transverse imperfections BS EN ISO 10893-8:2011ISO 10893-8:2011(E) ISO 2011 All

30、rights reserved v Part 11: Automated ultrasonic testing of the weld seam of welded steel tubes for the detection of longitudinal and/or transverse imperfections Part 12: Automated full peripheral ultrasonic thickness testing of seamless and welded (except submerged arc-welded) steel tubes BS EN ISO

31、10893-8:2011BS EN ISO 10893-8:2011INTERNATIONAL STANDARD ISO 10893-8:2011(E) ISO 2011 All rights reserved 1Non-destructive testing of steel tubes Part 8: Automated ultrasonic testing of seamless and welded steel tubes for the detection of laminar imperfections 1 Scope This part of ISO 10893 specifie

32、s requirements for automated ultrasonic testing for the detection of laminar imperfections a) in the pipe body (full peripheral testing) of seamless and welded, except submerged arc-welded (SAW), steel tubes, or b) in the area adjacent to the weld seam of welded steel tubes, and optionally c) at the

33、 ends (full peripheral testing) of seamless and welded tubes. This part of ISO 10893 can also be applicable to the testing of circular hollow sections. NOTE For welded tubes, see ISO 10893-9 for an alternative test method for the detection of laminar imperfections in steel strip/plate prior to tube

34、forming. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 5577, Non-des

35、tructive testing Ultrasonic inspection Vocabulary ISO 9712, Non-destructive testing Qualification and certification of personnel ISO 10893-6, Non-destructive testing of steel tubes Part 6: Radiographic testing of the weld seam of welded steel tubes for the detection of imperfections ISO 10893-7, Non

36、-destructive testing of steel tubes Part 7: Digital radiographic testing of the weld seam of welded steel tubes for the detection of imperfections ISO 11484, Steel products Employers qualification system for non-destructive testing (NDT) personnel BS EN ISO 10893-8:2011ISO 10893-8:2011(E) 2 ISO 2011

37、 All rights reserved3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 5577 and ISO 11484 and the following apply. 3.1 reference standard standard for the calibration of non-destructive testing equipment (e.g. drill holes, notches, recesses) 3.2 referen

38、ce tube tube or length of tube containing the reference standard(s) 3.3 reference sample sample (e.g. segment of tube, plate or strip) containing the reference standard(s) NOTE Only the term “reference tube” is used in this part of ISO 10893, also covering the term “reference sample”. 3.4 laminar im

39、perfection imperfection located in the wall thickness and generally parallel to the pipe surfaces NOTE Its extension can be calculated by measuring its outlined area on the external surface. 3.5 tube hollow long product open at both ends, of any cross-sectional shape 3.6 seamless tube tube made by p

40、iercing a solid product to obtain a tube hollow, which is further processed, either hot or cold, into its final dimensions 3.7 welded tube tube made by forming a hollow profile from a flat product and welding adjacent edges together, and which after welding can be further processed, either hot or co

41、ld, into its final dimensions 3.8 manufacturer organization that manufactures products in accordance with the relevant standard(s) and declares the compliance of the delivered products with all applicable provisions of the relevant standard(s) 3.9 agreement contractual arrangement between the manufa

42、cturer and purchaser at the time of enquiry and order 4 General requirements 4.1 Unless otherwise specified by the product standard or agreed on by the purchaser and manufacturer, an ultrasonic testing shall be carried out on tubes after completion of all the primary production process operations (r

43、olling, heat treating, cold and hot working, sizing and primary straightening, etc.). 4.2 The tubes under test shall be sufficiently straight to ensure the validity of the test. The surfaces shall be sufficiently free of foreign matter which can interfere with the validity of the test. BS EN ISO 108

44、93-8:2011ISO 10893-8:2011(E) ISO 2011 All rights reserved 34.3 This test shall be carried out by suitable trained operators qualified in accordance with ISO 9712, ISO 11484 or equivalent and supervised by competent personnel nominated by the manufacturer. In the case of third-party inspection, this

45、shall be agreed on by the purchaser and manufacturer. The operating authorization issued by the employer shall be according to a written procedure. Non-destructive testing (NDT) operations shall be authorized by a level 3 NDT individual approved by the employer. NOTE The definition of levels 1, 2 an

46、d 3 can be found in appropriate International Standards, e.g. ISO 9712 and ISO 11484. 5 Test method 5.1 General 5.1.1 As specified in the product standard, the test shall be executed using an ultrasonic pulse echo technique for the detection of laminar imperfections in accordance with 5.2 or 5.3 and

47、/or 5.4. The ultrasound shall be transmitted in the direction normal to the tube surface. 5.1.2 For testing in accordance with 5.2 or 5.3, the relative speed of movement during testing shall not vary by more than 10 %. For determining the extent of the laminated suspect area, adjacent suspect areas

48、separated by less than the smaller of the two minor axes of the laminations shall be considered as one lamination. There may be a short length at both tube ends which cannot be tested in the case of testing in accordance with 5.2 or 5.3. Any untested ends shall be dealt with in accordance with the r

49、equirements of the appropriate product standards (see also 5.4). 5.1.3 The ultrasonic test frequency that shall be applied shall be in the range of 2 MHz to 10 MHz. 5.1.4 The suggested maximum width of each transducer, or each active aperture when using phased array transducers, should be 25 mm measured in any direction. However, manufacturers may use larger transducers providing their capability for detecting the adopted reference standard; on request, this capability shall be demonstrated. 5.1.5 The e