BS EN ISO 11118-2015 Gas cylinders Non-refillable metallic gas cylinders Specification and test methods《气瓶 不可再灌装的金属气瓶 规格和试验方法》.pdf

1、BSI Standards PublicationBS EN ISO 11118:2015Gas cylinders Non-refillable metallic gas cylinders Specification and test methods BS EN ISO 11118:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO 11118:2015. It supersedes BS EN ISO 13340:2001 and BS EN 1220

2、5:2001 which are withdrawn.The UK participation in its preparation was entrusted to Technical Committee PVE/3/3, Gas containers - Transportable gas containers- Cylinder design, construction and testing at the time of manufacture.A list of organizations represented on this committee can be obtained o

3、n request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 66096 2 ICS 23.020.30; 23.060.40 Complia

4、nce with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 December 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD NORME EUROP

5、ENNE EUROPISCHE NORM EN ISO 11118 October 2015 ICS 23.020.30 Supersedes EN 12205:2001, EN ISO 13340:2001English Version Gas cylinders - Non-refillable metallic gas cylinders - Specification and test methods (ISO 11118:2015) Bouteilles gaz - Bouteilles gaz mtalliques non rechargeables - Spcifications

6、 et mthodes dessai (ISO 11118:2015) Gasflaschen - Metallische Einwegflaschen - Festlegungen und Prfverfahren (ISO 11118:2015) This European Standard was approved by CEN on 22 August 2015. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giv

7、ing this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three off

8、icial versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies o

9、f Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,

10、 Sweden, Switzerland, Turkey andUnited Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved worldwide fo

11、r CEN national Members. Ref. No. EN ISO 11118:2015 EBS EN ISO 11118:2015EN ISO 11118:2015 (E) 3 European foreword This document (EN ISO 11118:2015) has been prepared by Technical Committee ISO/TC 58 “Gas cylinders“ in collaboration with the Technical Committee CEN/TC 23 “Transportable gas cylinders”

12、 the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2016, and conflicting national standards shall be withdrawn at the latest by April 2016. Attention i

13、s drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 13340:2001 and EN 12205:2001. According to the CEN-CENELEC Intern

14、al Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ire

15、land, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 11118:2015 has been approved by CEN as EN ISO 11118:2015 without any modification. BS E

16、N ISO 11118:2015ISO 11118:2015(E)Foreword vIntroduction vii1 Scope . 12 Normative references 13 Terms and definitions . 24 Symbols 35 Materials . 35.1 General requirements . 35.2 Material types 45.2.1 Carbon and low-alloy steels . 45.2.2 Aluminium and aluminium alloy . 45.2.3 Austenitic stainless st

17、eels 45.3 Chemical compositions 55.3.1 Carbon and low-alloy steels . 55.3.2 Aluminium and aluminium alloys . 56 Inspection and testing 67 Design 67.1 General requirements . 67.2 Calculation of pressure containing parts . 67.3 Design drawings 78 Construction and workmanship . 78.1 Construction 78.1.1

18、 Types of construction of cylinder shell 78.1.2 Cylinder non-refillability 118.1.3 Pressure relief devices .118.2 Workmanship 119 Type approval procedure .129.1 General requirements 129.2 Prototype tests . 129.2.1 General. 129.2.2 Material tests 129.2.3 Tensile tests .139.2.4 Burst tests . 139.2.5 D

19、rop tests 159.2.6 Dimension checks 169.2.7 Valve to cylinder interface test 169.3 Design type approval 1610 Batch tests 1710.1 General requirements 1710.2 Failure to meet test requirements . 1711 Tests on every cylinder .1712 Markings 1812.1 General 1812.2 Manufacturing and operational markings 1812

20、.3 Other markings 1913 Test reports and certificate of compliance .19Annex A (normative) Non-refillable sealing devices Specifications and prototype testing .20Annex B (informative) Type approval certificate .26 ISO 2015 All rights reserved iiiContents PageBS EN ISO 11118:2015ISO 11118:2015(E)Annex

21、C (informative) Certificate of compliance 28Annex D (informative) Yield point elongation (YPE) 30Bibliography .33iv ISO 2015 All rights reservedBS EN ISO 11118:2015ISO 11118:2015(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies

22、 (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations,

23、governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further mai

24、ntenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Att

25、ention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introducti

26、on and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conform

27、ity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary Information The committee responsible for this document is ISO/TC 58, Gas cylinders, Subcommittee SC 3, Cylinder design.This seco

28、nd edition cancels and replaces the first edition (ISO 11118:1999) and ISO 13340:2001, which have been technically revised with the following changes: removed references to dissolved gases from the Scope; the edition aligns ISO 11118 and EN 12205; incorporates ISO 13340 in ISO 11118; incorporated ne

29、w titles of ISO referenced documents; incorporated definitions and use of Rea, Reg, Rma, and Rmg; clarified requirements for the processing of carbon steel to avoid strain aging; added pierceable metal membranes to cylinder non-refillability; added test requirement for aluminium materials for interc

30、rystalline corrosion for seamless and welded aluminium cylinders; included alternative temperatures for artificial aging of carbon steel cylinder prior to burst testing; modified markings to align with UN requirements; clarified inspection criteria for each cylinder; corrected references to correct

31、Annexes; modified burst pressure to align with other ISO Standards; aligned test pressure requirement of non-refillable sealing device to the same as the cylinder; ISO 2015 All rights reserved vBS EN ISO 11118:2015ISO 11118:2015(E) modified Annex B for completeness; deleted existing Annex C since it

32、 was not needed and inserted a new Annex C for accuracy; added new informative Annex D for informational purposes on yield point elongation (YPE).vi ISO 2015 All rights reservedBS EN ISO 11118:2015ISO 11118:2015(E)IntroductionThis International Standard addresses the general requirements on design,

33、construction, and initial inspection and testing of non-refillable metallic gas cylinders and their non-refillable sealing devices of the United Nations Recommendations on the Transport of Dangerous Goods: Model Regulations. The purpose of this International Standard is to provide a specification fo

34、r the design, manufacture, inspection, and testing of non-refillable metallic gas cylinders for worldwide safe use, handling, and transport.The objective is to balance design and economic efficiency against international acceptance and universal utility.This International Standard aims to eliminate

35、the concern about climate, duplicate inspections, and restrictions currently existing because of lack of definitive International Standards. This International Standard does not reflect on the suitability of the practice of any nation or region. ISO 2015 All rights reserved viiBS EN ISO 11118:2015BS

36、 EN ISO 11118:2015Gas cylinders Non-refillable metallic gas cylinders Specification and test methods1 ScopeThis International Standard specifies minimum requirements for the material, design, inspections, construction and workmanship, manufacturing processes, and tests at manufacture of non-refillab

37、le metallic gas cylinders of welded, brazed, or seamless construction for compressed and liquefied gases including the requirements for their non-refillable sealing devices and their methods of testing.NOTE The specific gases permitted in cylinders constructed to this International Standard can be l

38、imited by national or international requirements.This International Standard is applicable to cylinders wherea) the test pressure does not exceed 250 bar (i.e. ph 250 bar) for liquefied gases and 450 bar forcompressed gases;b) the product of the test pressure and the water capacity does not exceed 1

39、 000 barlitres (i.e.phV 1 000 bar L);c) the test pressure exceeds 45 bar and the water capacity does not exceed 5 l (i.e. for ph 45 bar,then V 5 l).2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its applicatio

40、n. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 3651-2, Determination of resistance to intergranular corrosion of stainless steels Part 2: Ferritic, austenitic and ferritic-austeniti

41、c (duplex) stainless steels Corrosion test in media containing sulfuric acidISO 4706:2008, Gas cylinders Refillable welded steel cylinders Test pressure 60 bar and belowISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperatureISO 7866:2012, Gas cylinders Refillable se

42、amless aluminium alloy gas cylinders Design, construction and testingISO 9329-1, Seamless steel tubes for pressure purposes Technical delivery conditions Part 1: Unalloyed steels with specified room temperature propertiesISO 9606-1, Qualification testing of welders Fusion welding Part 1: SteelsISO 9

43、809-1:2010, Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing P art 1: Quenched and tempered steel cylinders with tensile strength less than 1 100 MPaISO 9809-4:2014, Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing P art 4:

44、Stainless steel cylinders with an Rm value of less than 1 100 MPaISO 10156, Gases and gas mixtures Determination of fire potential and oxidizing ability for the selection of cylinder valve outletsISO 10297, Gas cylinders Cylinder valves Specification and type testingINTERNATIONAL STANDARD ISO 11118:

45、2015(E) ISO 2015 All rights reserved 1BS EN ISO 11118:2015ISO 11118:2015(E)ISO 11114-1, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materialsISO 11114-2, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 2: Non-metal

46、lic materialsISO 15613, Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding testISO 15614-1, Specification and qualification of welding procedures for metallic materials Welding procedure test Part 1: Arc and gas welding of steel

47、s and arc welding of nickel and nickel alloysISO 20703:2006, Gas cylinders Refillable welded aluminium-alloy cylinders Design, construction and testing3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1batchquantity of completed and pressure tested

48、 cylinders made consecutively by the same manufacturer using the same manufacturing techniques to the same design, size, and material specifications using the same type of welding machines (when applicable), welding procedures (when applicable), and to the same heat treatment conditions (when applic

49、able)Note 1 to entry: See Clause 10 for details.3.2cylindrical shellportion of the cylinder excluding the cylinder ends which is parallel to the centreline axis of the cylinder3.3cylinder shellempty cylinder before affixing the non-refillable sealing device (3.12), but including all other permanent attachments3.4material certificatedocument issued by the material manufacturer which certifies the chemical analysis, mechanical properties, heat treatment, processing