BS EN ISO 11439-2013 Gas cylinders High pressure cylinders for the on-board storage of natural gas as a fuel for automotive vehicles《气瓶 车上贮存机动车用天然气燃料用高压气瓶》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 11439:2013Gas cylinders High pressurecylinders for the on-boardstorage of natural gas as a fuelfor automotive vehicles (ISO11439:2013)BS EN ISO 11439:2013 BRITISH STAND

2、ARDNational forewordThis British Standard is the UK implementation of EN ISO11439:2013. It supersedes BS EN ISO 11439:2000 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PVE/3/3, Gas containers - Transportable gas containers- Cylinder design, construct

3、ion and testing at the time ofmanufacture.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards I

4、nstitution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 68973 4ICS 23.020.30; 43.060.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 June 2013.A

5、mendments issued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 11439 June 2013 ICS 23.020.30; 43.060.40 Supersedes EN ISO 11439:2000English Version Gas cylinders - High pressure cylinders for the on-board storage of natural gas as a fuel for automotive v

6、ehicles (ISO 11439:2013) Bouteilles gaz - Bouteilles haute pression pour le stockage de gaz naturel utilis comme carburant bord des vhicules automobiles (ISO 11439:2013) Gasflaschen - Hochdruck-Flaschen fr die fahrzeuginterne Speicherung von Erdgas als Treibstoff fr Kraftfahrzeuge (ISO 11439:2013) T

7、his European Standard was approved by CEN on 18 April 2013. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical refere

8、nces concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN

9、member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia,

10、 France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCH

11、ES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 11439:2013: EBS EN ISO 11439:2013EN ISO 11439:2013 (E) 3 Foreword This document (EN ISO 11439:2013)

12、 has been prepared by Technical Committee ISO/TC 58 “Gas cylinders“ in collaboration with Technical Committee CEN/TC 23 “Transportable gas cylinders” the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identica

13、l text or by endorsement, at the latest by December 2013, and conflicting national standards shall be withdrawn at the latest by December 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held r

14、esponsible for identifying any or all such patent rights. This document supersedes EN ISO 11439:2000. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,

15、 Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the U

16、nited Kingdom. Endorsement notice The text of ISO 11439:2013 has been approved by CEN as EN ISO 11439:2013 without any modification. BS EN ISO 11439:2013ISO 11439:2013(E) ISO 2013 All rights reserved iiiContents PageForeword vIntroduction vi1 Scope . 12 Normative references 13 Terms and definitions

17、. 24 Service conditions . 44.1 General . 44.2 Maximum pressures . 44.3 Design number of filling cycles . 44.4 Temperature range 44.5 Gas composition . 54.6 External surfaces . 55 Inspection and testing 66 Type approval procedure 66.1 General . 66.2 Type approval 66.3 Statement of service . 76.4 Desi

18、gn data . 76.5 Manufacturing data . 86.6 Fracture performance and non-destructive examination (NDE) defect size 86.7 Specification sheet . 86.8 Additional supporting data 86.9 Type approval certificate 87 Requirements for type 1 metal cylinders . 87.1 General . 87.2 Materials . 97.3 Design Requireme

19、nts 97.4 Construction and workmanship . 107.5 Prototype testing procedure 117.6 Batch tests 137.7 Tests on every cylinder .157.8 Batch acceptance certificate .157.9 Failure to meet test requirements .158 Requirements for type 2 hoop-wrapped cylinders .168.1 General 168.2 Materials 168.3 Design requi

20、rements 178.4 Construction and workmanship . 188.5 Prototype testing procedure 208.6 Batch tests on liners and cylinders . 228.7 Tests on every liner and cylinder .258.8 Batch acceptance certificate . 268.9 Failure to meet test requirements . 269 Requirements for type 3 fully-wrapped cylinders .279.

21、1 General 279.2 Materials 279.3 Design requirements 289.4 Construction and workmanship . 299.5 Prototype testing procedure 319.6 Batch tests on liners and cylinders .359.7 Tests on every liner and cylinder . 36BS EN ISO 11439:2013ISO 11439:2013(E)iv ISO 2013 All rights reserved9.8 Batch acceptance c

22、ertificate . 379.9 Failure to meet test requirements . 3710 Requirements for type 4 fully-wrapped composite cylinders 3810.1 General 3810.2 Materials 3810.3 Design requirements 3810.4 Construction and workmanship . 3910.5 Prototype testing procedure 4010.6 Batch tests 4710.7 Tests on every cylinder

23、. 4810.8 Batch acceptance certificate . 4810.9 Failure to meet test requirements . 4911 Marking .4912 Preparation for dispatch .50Annex A (normative) Test methods and criteria .51Annex B (normative) Ultrasonic examination .60Annex C (informative) Non-destructive examination (NDE) defect size by flaw

24、ed cylinder cycling .64Annex D (informative) Report forms .65Annex E (informative) Standard working pressures 68Annex F (informative) Verification of stress ratios using strain gauges .69Annex G (informative) Manufacturers instructions for handling, use and inspection of cylinders 70BS EN ISO 11439:

25、2013ISO 11439:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a s

26、ubject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission

27、(IEC) on all matters of electrotechnical standardization.International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical commit

28、tees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be

29、held responsible for identifying any or all such patent rights.ISO 11439 was prepared by Technical Committee ISO/TC 58, Gas cylinders, Subcommittee SC 3, Cylinder design.This second edition cancels and replaces the first edition (ISO 11439:2000), which has been technically revised. In addition to ed

30、itorial improvements, the principal technical difference between the first and second editions is the clarification and alteration of the “Change of Design” requirements for the various cylinder types. ISO 2013 All rights reserved vBS EN ISO 11439:2013ISO 11439:2013(E)IntroductionCylinders for the o

31、n-board storage of fuel for natural gas vehicle service are required to be light-weight, at the same time maintaining or improving on the level of safety currently existing for other pressure vessels.Owners or users of cylinders designed to this International Standard should note that the cylinders

32、are designed to operate safely if used in accordance with specified service conditions for a specified finite service life only. The expiry date is marked on each cylinder and it is the responsibility of owners and users to ensure that cylinders are not used after that date, and that they are inspec

33、ted in accordance with the manufacturers instructions.Users of this International Standard are encouraged to consider the environmental impacts associated with performing certain tests.vi ISO 2013 All rights reservedBS EN ISO 11439:2013Gas cylinders High pressure cylinders for the on-board storage o

34、f natural gas as a fuel for automotive vehicles1 ScopeThis International Standard specifies minimum requirements for light-weight refillable gas cylinders intended only for the on-board storage of high pressure compressed natural gas as a fuel for automotive vehicles to which the cylinders are to be

35、 fixed. The service conditions do not cover external loadings that can arise from vehicle collisions, etc.This International Standard covers cylinders of any seamless steel, seamless aluminium alloy or non-metallic material construction, using any design or method of manufacture suitable for the spe

36、cified service conditions. This International Standard does not cover cylinders of stainless steel. Although this standard uses 200 bar as a reference working pressure, other working pressures can be used.Cylinders covered by this International Standard are designated Type 1, Type 2, Type 3 and Type

37、 4.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any ame

38、ndments) applies.ISO 148-1, Metallic materials Charpy pendulum impact test Part 1: Test methodISO 306, Plastics Thermoplastic materials Determination of Vicat softening temperature (VST)ISO 527-2, Plastics Determination of tensile properties Part 2: Test conditions for moulding and extrusion plastic

39、sISO 2808, Paints and varnishes Determination of film thicknessISO 6506-1, Metallic materials Brinell hardness test Part 1: Test methodISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperatureISO 7866, Gas cylinders Refillable seamless aluminium alloy gas cylinders De

40、sign, construction and testingISO 9227, Corrosion tests in artificial atmospheres Salt spray testsISO 9712, Non-destructive testing Qualification and certification of NDT personnelISO 9809-1, Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing Part 1: Quenched and

41、tempered steel cylinders with tensile strength less than 1 100 MPaISO 9809-2, Gas cylinders Refillable seamless steel gas cylinders Design, construction and testing Part 2: Quenched and tempered steel cylinders with tensile strength greater than or equal to 1 100 MPaISO 9809-3, Gas cylinders Refilla

42、ble seamless steel gas cylinders Design, construction and testing Part 3: Normalized steel cylindersISO 14130, Fibre-reinforced plastic composites Determination of apparent interlaminar shear strength by short-beam methodISO 15403-1, Natural gas Natural gas for use as a compressed fuel for vehicles

43、Part 1: Designation of the qualityINTERNATIONAL STANDARD ISO 11439:2013(E) ISO 2013 All rights reserved 1BS EN ISO 11439:2013ISO 11439:2013(E)ISO/TR 15403-2, Natural gas Natural gas for use as a compressed fuel for vehicles Part 2: Specification of the qualityISO 15500-13, Road vehicles Compressed n

44、atural gas (CNG) fuel system components Part 13: Pressure relief device (PRD)ASTM D522-93a, Standard Test Methods for Mandrel Bend Test of Attached Organic CoatingsASTM D1308-87, Standard Test Method for Effect of Household Chemicals on Clear and Pigmented Organic FinishesASTM D2794-93, Standard Tes

45、t Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact)ASTM D3170-87, Standard Test Method for Chipping Resistance of CoatingsASTM D3359, Standard Test Methods for Measuring Adhesion by Tape TestASTM D3418, Standard Test Method for Transition Temperatures of Polymers

46、 by Differential Scanning CalorimetryASTM G154:20061), Standard Practice for Operating Fluorescent Light Apparatus for UV Exposure of Nonmetallic MaterialsNACE/TM 0177-96, Laboratory Testing of Metals for Resistance to Sulfide Stress Cracking and Stress Corrosion Cracking in H2S Environments3 Terms

47、and definitionsFor the purposes of this document, the following terms and definitions apply.3.1authorized inspection bodyauthorized inspection body, approved or recognized by the regulatory authority of the user country, for the supervision of construction and testing of cylinders used for the on-bo

48、ard storage of natural gas3.2autofrettagepressure application procedure used in manufacturing composite cylinders with metal liners, which strains the liner past its yield point sufficient to cause permanent plastic deformation3.3autofrettage pressurepressure within the overwrapped cylinder at which

49、 the required distribution of stresses between the liner and the overwrap is established3.4batch composite cylindersgroup of not more than 200 cylinders plus cylinders for destructive testing, or if greater, one shift of successive production of cylinders, successively produced from qualified liners having the same size, design, specified materials of construction and process of manufacture3.5batch metal cylinders/linersgroup of not more than 200 cylinders/liners plus cylinders/liners f