BS EN ISO 12211-2012 Petroleum petrochemical and natural gas industries Spiral plate heat exchangers《石油 石化和天然气工业 螺旋板式热交换器》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 12211:2012Petroleum, petrochemical andnatural gas industries Spiralplate heat exchangers (ISO12211:2012)BS EN ISO 12211:2012 BRITISH STANDARDNational forewordThis Briti

2、sh Standard is the UK implementation of EN ISO12211:2012.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/-/6, Processing equipment and systems forpetroleum and natural gas industries.A list of organizations represented on this committee can beobtained on request to

3、 its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 66140 2ICS 27.060.30; 75.180.20Compliance with a Briti

4、sh Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 August 2012.Amendments issued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 12211 August

5、2012 ICS 27.060.30; 75.180.20 English Version Petroleum, petrochemical and natural gas industries - Spiral plate heat exchangers (ISO 12211:2012) Industries du ptrole, de la ptrochimie et du gaz naturel - changeurs thermiques plaques en spirale (ISO 12211:2012) Erdl- und Erdgasindustrie - Spiralfrmi

6、ge Wrmeaustauscher (ISO 12211:2012) This European Standard was approved by CEN on 27 April 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-

7、date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translati

8、on under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, F

9、ormer Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COM

10、IT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 12211:2012: EBS EN ISO 12211:2012EN ISO 12211:2012 (E) 3 Forew

11、ord This document (EN ISO 12211:2012) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petrol

12、eum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2013, and conflicting national standards shall be

13、 withdrawn at the latest by February 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regul

14、ations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, It

15、aly, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 12211:2012 has been approved by CEN as a EN ISO 12211:2012 without any modification. BS EN ISO

16、12211:2012ISO 12211:2012(E) ISO 2012 All rights reserved iiiContents Page Foreword iv Introduction . v 1 Scope 1 2 Normative reference 1 3 Terms and definitions . 1 4 General . 4 5 Proposal information required . 5 6 Drawings and other data requirements . 5 6.1 Outline drawings and other supporting

17、data 5 6.2 Information required after outline drawings are reviewed 6 6.3 Reports and records . 7 7 Design . 8 7.1 General . 8 7.2 Design temperatures . 8 7.3 Design pressure 8 7.4 Fouling margin . 8 7.5 Corrosion allowance . 8 7.6 Components . 9 7.7 Supports . 14 7.8 Cover gaskets 14 7.9 Handling d

18、evices . 15 8 Materials . 15 8.1 General . 15 8.2 Requirements for carbon steel in sour or wet hydrogen sulfide service 16 8.3 Cover gaskets 16 9 Fabrication . 16 9.1 Welding . 16 9.2 Heat treatment . 17 9.3 Gasket contact surfaces other than nozzle flange facings . 17 10 Inspection and testing 17 1

19、0.1 Quality assurance 17 10.2 Quality control . 18 10.3 Pressure testing 19 10.4 Nameplates 19 11 Preparation for shipment 20 11.1 Protection . 20 11.2 Identification 20 Annex A (informative) Recommended practice . 21 Annex B (informative) Spiral plate heat exchanger checklist 27 Annex C (informativ

20、e) Spiral plate heat exchanger data sheets 28 Bibliography 37 BS EN ISO 12211:2012ISO 12211:2012(E) iv ISO 2012 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing Inter

21、national Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison wit

22、h ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technica

23、l committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to

24、 the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 12211 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petro

25、chemical and natural gas industries, Subcommittee SC 6, Processing equipment and systems. BS EN ISO 12211:2012ISO 12211:2012(E) ISO 2012 All rights reserved vIntroduction It is necessary that users of this International Standard be aware that further or differing requirements can be needed for indiv

26、idual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This can be particularly applicable where there is an innovative or developing technology

27、. Where an alternative is offered, it is the responsibility of the vendor to identify any variations from this International Standard and provide details. This International Standard requires the purchaser to specify certain details and features. A bullet () at the beginning of a clause or subclause

28、 indicates a requirement for the purchaser to make a decision or provide information (for information, a checklist is provided in Annex B). In this International Standard, where practical, US Customary (USC) or other units are included in parentheses for information. BS EN ISO 12211:2012BS EN ISO 12

29、211:2012INTERNATIONAL STANDARD ISO 12211:2012(E) ISO 2012 All rights reserved 1Petroleum, petrochemical and natural gas industries Spiral plate heat exchangers 1 Scope This International Standard specifies requirements and gives recommendations for the mechanical design, materials selection, fabrica

30、tion, inspection, testing and preparation for shipment of spiral plate heat exchangers for the petroleum, petrochemical and natural gas industries. It is applicable to stand-alone spiral plate heat exchangers and those integral with a pressure vessel. 2 Normative reference The following referenced d

31、ocuments are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 15156 (all parts), Petroleum and natural gas industries Materials for u

32、se in H2S-containing environments in oil and gas production NACE MR01031)Materials Resistant to Sulfide Stress Cracking in Corrosive Petroleum Refining Environments NACE SP0472, Methods and Controls to Prevent In-Service Environmental Cracking of Carbon Steel Weldments in Corrosive Petroleum Refinin

33、g Environments 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 alternate channels welded ACW channel closures seal-welded at alternate edges such that each chamber is accessible by removing the corresponding hot or cold side end cover 3.2 cen

34、tre core distribution chamber at the centre of the spiral exchanger 3.3 channel spiral passage formed by strips of metal rolled around a centre core within an outer shell 1) NACE International, P.O. Box 218340, Houston, TX 77218-8340, USA. BS EN ISO 12211:2012ISO 12211:2012(E) 2 ISO 2012 All rights

35、reserved3.4 channel closure configuration to seal the edge of the internal spiral plate 3.5 spiral plate length spiral passage length length of strip(s) in the spiral direction corresponding to the length of each spiral passage 3.6 channel spacing distance or gap between adjacent spiral plates 3.7 c

36、hannel width spiral plate width width of the strip or plate from which the spiral body is rolled 3.8 clamp-bolting peripheral hook style bolting used to seal the end cover to the flange ring NOTE 1 Flange-style bolting and cover design are also possible with stud-bolts and double nuts. NOTE 2 See Fi

37、gure 1. Key 1 end cover 5 flange ring 2 liner (for stainless steel or higher) 6 spiral body 3 full-face sheet gasket 7 U-bracket clip 4 cover ring 8 clamp bolt Figure 1 Typical cover clamp-bolting 3.9 cover ring metal ring welded or integral to the outside face of the end cover that serves as a reta

38、ining (grab) ring for the clamp portion of the end cover 3.10 cyclic service process operation with periodic variation in temperature, pressure and/or flowrate BS EN ISO 12211:2012ISO 12211:2012(E) ISO 2012 All rights reserved 33.11 distribution manifold pocket semi-cylindrical manifold welded to ou

39、ter shell that allows a fluid to enter or leave the spiral body through corresponding nozzles in the shell 3.12 end cover cover that seals the fluids in their respective chambers and prevent external leakage 3.13 exchanger orientation orientation of the cylindrical axis (centre core) of the spiral p

40、late heat exchanger 3.14 heat transfer area surface area of one side of the spiral plate that is in contact with both hot and cold fluids NOTE 1 Where multiple plates are used for the channel, then the total area of spiral plates is used to form the spiral body. This equates to the channel width mul

41、tiplied by the strip length multiplied by the number of strips. NOTE 2 Areas of outer shell plate and spacer studs are not included. 3.15 hydrogen service service that contains hydrogen at a partial pressure exceeding 700 kPa (100 psi) absolute 3.16 item number purchasers identification number for a

42、 spiral plate heat exchanger 3.17 minimum design metal temperature lowest metal temperature at which pressure-containing elements can be subjected to design pressure EXAMPLE Minimum ambient temperature or minimum process fluid temperature. 3.18 outer shell outermost plate welded to the internal spir

43、al plates as the pressure boundary for the spiral body 3.19 pressure design code recognized pressure vessel standard specified or agreed by the purchaser EXAMPLES ASME BPVC Section VIII, EN 13445 (all parts). 3.20 flange ring sealing ring solid metal ring welded to each end of the spiral body to pro

44、vide the sealing surface for the gasket, designed to compress the cover and gasket securely against the spiral body using bolts 3.21 spacer stud pin welded to one spiral plate used to maintain channel spacing 3.22 spiral plate sheet(s) of metal rolled around a centre core to form a spiral passage BS

45、 EN ISO 12211:2012ISO 12211:2012(E) 4 ISO 2012 All rights reserved3.23 structural welding code recognized structural welding code specified or agreed by the purchaser 4 General 4.1 The pressure design code shall be specified or agreed by the purchaser. Pressure components shall comply with the press

46、ure design code and the supplemental requirements in this International Standard. 4.2 The vendor shall comply with the applicable local regulations specified by the purchaser. 4.3 Typical components of a spiral heat exchanger are shown in Figure 2. 4.4 Annex A includes some recommended mechanical an

47、d design details for information. 4.5 Annex B provides a checklist that can be used by the purchaser to ensure that bulletted items in this International Standard are addressed. 4.6 The purchaser shall specify if the service is designated as sour in accordance with ISO 15156 (all parts) for oil and

48、gas production facilities and natural gas sweetening plants, or designated as wet hydrogen sulfide service in accordance with NACE MR0103 for other applications (e.g. petroleum refineries, LNG plants and chemical plants), in which case all materials in contact with the process fluid shall meet the r

49、equirements of the applicable standard to mitigate potential for sulfide stress cracking (SSC). Identification of the complete set of materials, qualification, fabrication, and testing specifications to prevent in-service environmental cracking is the responsibility of the user (purchaser). NOTE For the purpose of this provision, NACE MR0175 is equivalent to ISO 15156 (all parts). a) Spiral flow both sides b) Spiral flow, cross flow Key 1 end cover 4 spiral plate 7 cover bolting 10 centre core 2 cover liner 5 distribution manifol