BS EN ISO 13628-15-2011 Petroleum and natural gas industries Design and operation of subsea production systems Subsea structures and manifolds《石油和天然气工业 水下开采系统的设计和运作 水下结构和歧管》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 13628-15:2011Petroleum and natural gasindustries Design andoperation of subsea productionsystemsPart 15: Subsea structures and manifolds(ISO 13628-15:2011)BS EN ISO 136

2、28-15:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO13628-15:2011.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/-/4, Drilling and production equipment forpetroleum and natural gas industries.A list of organizations

3、represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. BSI 2011ISBN 978 0 580 60767 7ICS 75.180.10Compliance with a British Standard cannot conf

4、er immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 September 2011.Amendments issued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 13628-15 September 2011 ICS 75.18

5、0.10 English Version Petroleum and natural gas industries - Design and operation of subsea production systems - Part 15: Subsea structures and manifolds (ISO 13628-15:2011) Industries du ptrole et du gaz naturel - Conception et exploitation des systmes de production immergs - Partie 15: Structures i

6、mmerges et manifolds (ISO 13628-15:2011) Erdl- und Erdgasindustrie - Auslegung und Betrieb von Unterwasser-Produktionssystemen - Teil 15: Unterwasser-Aufbauten und Verteilerstcke (ISO 13628-15:2011) This European Standard was approved by CEN on 13 August 2011. CEN members are bound to comply with th

7、e CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Managemen

8、t Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status

9、as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, R

10、omania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2011 CEN All rights of exploitation in any form and by any means reserv

11、ed worldwide for CEN national Members. Ref. No. EN ISO 13628-15:2011: EBS EN ISO 13628-15:2011EN ISO 13628-15:2011 (E) 3 Foreword This document (EN ISO 13628-15:2011) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and nat

12、ural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either b

13、y publication of an identical text or by endorsement, at the latest by March 2012, and conflicting national standards shall be withdrawn at the latest by March 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENEL

14、EC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republi

15、c, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 13628-15:2011 has b

16、een approved by CEN as a EN ISO 13628-15:2011 without any modification. BS EN ISO 13628-15:2011ISO 13628-15:2011(E) ISO 2011 All rights reserved iiiContents Page Foreword . v 1 Scope 1 2 Normative references 3 3 Terms, abbreviated terms, and definitions . 4 3.1 Terms and definitions . 4 3.2 Abbrevia

17、ted terms . 7 4 Manifold and template functional considerations . 9 4.1 General . 9 4.2 System requirements 10 4.3 System Interfaces 12 4.4 Cluster manifold requirements 13 4.5 Template system requirements . 13 5 Design considerations 14 5.1 System design . 14 5.2 Loads 17 5.3 Piping design . 18 5.4

18、 Structural design . 19 5.5 Foundation design 22 5.6 Components . 25 6 Verification and validation of design . 26 6.1 Design verification 26 6.2 Design validation . 28 6.3 Other comments 30 7 Materials and fabrication requirements to piping systems 30 7.1 General . 30 7.2 Pipe and pipe fittings 31 7

19、.3 Forged components 32 7.4 Chemical composition and weldability . 32 7.5 Test sampling of base materials 33 7.6 Mechanical and corrosion testing of base materials . 33 7.7 Non-destructive inspection of components . 35 7.8 Fastener materials . 37 7.9 Bending and forming operations . 37 7.10 Overlay

20、welding and buttering of components 39 7.11 Welding and non-destructive testing of piping systems 40 8 Fabrication and manufacturing considerations . 49 8.1 External corrosion protection 49 8.2 Colours . 49 8.3 Material traceability . 49 9 Installation, operation and maintenance considerations 50 9.

21、1 Installation requirements 50 9.2 Operations requirements 50 9.3 Maintenance considerations 51 9.4 Requirements during installation 52 10 ROV/ROT aspects 55 11 Lifting considerations . 56 11.1 Pad eyes . 56 BS EN ISO 13628-15:2011ISO 13628-15:2011(E) iv ISO 2011 All rights reserved11.2 Other liftin

22、g devices 56 12 Equipment marking .56 13 Transportation and storage 57 13.1 General 57 13.2 Storage and preservation procedure .57 13.3 Sea-fastening .57 14 Abandonment provisions .57 14.1 General 57 14.2 Decommissioning 57 14.3 Design .58 14.4 Post-abandonment operation .58 14.5 Structures .58 14.6

23、 Manifolds 58 14.7 Templates .58 Annex A (informative) Typical manifold data sheet .59 Bibliography 61 BS EN ISO 13628-15:2011ISO 13628-15:2011(E) ISO 2011 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (I

24、SO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, gov

25、ernmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC

26、 Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the membe

27、r bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-15 was prepared by Technical Committee ISO/TC 67, Materials, equip

28、ment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production systems: Part

29、1: General requirements and recommendations Part 2: Unbonded flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equipment Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/workover rise

30、r systems Part 8: Remotely operated tools and interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems Part 10: Specification for bonded flexible pipe Part 11: Flexible pipe systems for subsea and marine applications Part 15: Subsea structures and manifolds A

31、 Part 12, dealing with dynamic production risers, a Part 14, dealing with high-integrity pressure protection systems (HIPPS), a Part 16, dealing with specification for flexible pipe ancillary equipment, and a Part 17, dealing with recommended practice for flexible pipe ancillary equipment, are under

32、 preparation. BS EN ISO 13628-15:2011BS EN ISO 13628-15:2011INTERNATIONAL STANDARD ISO 13628-15:2011(E) ISO 2011 All rights reserved 1Petroleum and natural gas industries Design and operation of subsea production systems Part 15: Subsea structures and manifolds 1 Scope This part of ISO 13628 address

33、es recommendations for subsea structures and manifolds, within the frameworks set forth by recognized and accepted industry specifications and standards. As such, it does not supersede or eliminate any requirement imposed by any other industry specification. This part of ISO 13628 covers subsea mani

34、folds and templates utilized for pressure control in both subsea production of oil and gas, and subsea injection services. See Figure 1 for an example of such a subsea system. Equipment within the scope of this part of ISO 13628 is listed below: a) the following structural components and piping syst

35、ems of subsea production systems: production and injection manifolds, modular and integrated single satellite and multiwell templates, subsea processing and subsea boosting stations, flowline riser bases and export riser bases (FRB, ERB), pipeline end manifolds (PLEM), pipeline end terminations (PLE

36、T), T- and Y-connection, subsea isolation valve (SSIV); b) the following structural components of subsea production system: subsea controls and distribution structures, other subsea structures; c) protection structures associated with the above. BS EN ISO 13628-15:2011ISO 13628-15:2011(E) 2 ISO 2011

37、 All rights reservedThe following components and their applications are outside the scope of this part of ISO 13628: pipeline and manifold valves; flowline and tie-in connectors; choke valves; production control systems. NOTE General information regarding these topics can be found in additional publ

38、ications, such as ISO 13628-1 and API Spec 2C. Key A tree B cluster manifold C PLEM D PLET E inline tee F multi-phase pump skid Figure 1 Example of some typical subsea structures BS EN ISO 13628-15:2011ISO 13628-15:2011(E) ISO 2011 All rights reserved 32 Normative references The following referenced

39、 documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 3183, Petroleum and natural gas industries Steel pipe for pipeline tr

40、ansportation systems ISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirements ISO 9606 (all parts), Qualification test of welders Fusion welding ISO 9712, Non-destructive testing Qualification and certification of NDT personnel General prin

41、ciples ISO 10423, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment ISO 10474, Steel and steel products Inspection documents ISO 13628-1:2005, Petroleum and natural gas industries Design and operation of subsea production systems Part 1: Gen

42、eral requirements and recommendations ISO 13628-1:2005/Amd 1:2010, Petroleum and natural gas industries Design and operation of subsea production systems Part 1: General requirements and recommendations Amendment 1: Revised Clause 6 ISO 13628-4, Petroleum and natural gas industries Design and operat

43、ion of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13628-8, Petroleum and natural gas industries Design and operation of subsea production systems Part 8: Remotely operated tools and interfaces on subsea production systems ISO 14731:2006, Welding coordination Tasks and r

44、esponsibilities ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in oil and gas production ISO 15590-1, Petroleum and natural gas industries Induction bends, fittings and flanges for pipeline transportation systems Part 1: Induction bends I

45、SO 15609 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure specification ISO 15614 (all parts), Specification and qualification of welding procedures for metallic materials Welding procedure test EN 473, Non-destructive testing Qualification

46、and certification of NDT personnel General principles EN 1418, Welding personnel Approval testing of welding operators for fusion welding and resistance weld setters for fully mechanized and automatic welding of metallic materials EN 10228-3, Non-destructive testing of steel forgings Part 3: Ultraso

47、nic testing of ferritic or martensitic steel forgings ASME B31.3, Process Piping ASME V, 2007, Boiler and Pressure Vessel Code (BPVC), Section V, Nondestructive Examination BS EN ISO 13628-15:2011ISO 13628-15:2011(E) 4 ISO 2011 All rights reservedASME VIII, 2007, Boiler and Pressure Vessel Code (BPV

48、C), Section VIII, Rules for Construction of Pressure Vessels, Div. 1 ASME IX, Boiler and Pressure Vessel Code (BPVC), Section IX, Welding and Brazing Qualifications ASNT SNT-TC-1A, Recommended Practice No. SNT-TC-1A, Personnel qualification and certification in nondestructive testing ASTM A388, Stan

49、dard Practice for Ultrasonic Examination of Steel Forgings ASTM E562, Standard Test Method for Determining Volume Fraction by Systematic Manual Point Count ASTM G48, Standard Test Methods for Pitting and Crevice Corrosion Resistance of Stainless Steels and Related Alloys by Use of Ferric Chloride Solution NS 477, Welding Rules for qualification of welding inspectors 3 Terms, abbreviated terms, and definitions For the purposes of this