BS EN ISO 13628-2-2006 Petroleum and natural gas industries - Design and operation of subsea production systems - Part 2 Unbonded flexible pipe systems for subsea and marine applic.pdf

1、BRITISH STANDARDBS EN ISO 13628-2:2006Petroleum and natural gas industries Design and operation of subsea production systems Part 2: Unbonded flexible pipe systems for subsea and marine applicationsICS 75.180.10g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g51g40g53g48g44g54g54g44

2、g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58Incorporating corrigendumApril 2009National forewordThis British Standard is the UK implementation of EN ISO 13628-2:2006. It is identical with ISO 13628-2:2006, incorporating corrigendum A

3、pril 2009. It supersedes BS EN ISO 13628-2:2001 which is withdrawn. The start and finish of text introduced or altered by corrigendum is indicated in the text by tags. Text altered by ISO corrigendum April 2009 is indicated in the text by 0 .The UK participation in its preparation was entrusted by T

4、echnical Committee PSE/17, Materials and equipment for petroleum, petrochemical and natural gas industries, to Subcommittee PSE/17/-/4, Drilling and production equipment.A list of organizations represented on this subcommittee can be obtained on request to its secretary. This publication does not pu

5、rport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. BS EN ISO 13628-2:2006Amendments/corrigenda issued since publication Date Comments 31 July 2009 Implementa

6、tion of ISO corrigendum April 2009This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 August 2006 BSI 2009 ISBN 978 0 580 67614 7EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORMEN ISO 13628-2July 2006ICS 75.180.10 Supersedes EN ISO 13628-2:2000

7、 English VersionPetroleum and natural gas industries - Design and operation ofsubsea production systems - Part 2: Unbonded flexible pipesystems for subsea and marine applications (ISO 13628-2:2006)Industries du ptrole et du gaz naturel - Conception etexploitation des systmes de production immergs -

8、Partie2: Systmes de canalisations flexibles non colles pourapplications sous-marines et en milieu marin (ISO 13628-2:2006)Erdl- und Erdgasindustrie - Auslegung und Betrieb vonUnterwasser-Frdersystemen - Teil 2: FlexibleRohrleitungssysteme mit unverbundenen Auskleidungen frUnterwasser- und meerestech

9、nische Anwendungen (ISO13628-2:2006)This European Standard was approved by CEN on 14 July 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-dat

10、e lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the res

11、ponsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Irelan

12、d, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Centre: rue de Stassart, 36 B-

13、1050 Brussels 2006 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 13628-2:2006: EForeword This document (EN ISO 13628-2:2006) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for p

14、etroleum and natural gas industries“ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national s

15、tandard, either by publication of an identical text or by endorsement, at the latest by January 2007, and conflicting national standards shall be withdrawn at the latest by January 2007. This document supersedes EN ISO 13628-2:2000. According to the CEN/CENELEC Internal Regulations, the national sta

16、ndards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,

17、Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. Endorsement notice The text of ISO 13628-2:2006 has been approved by CEN as EN ISO 13628-2:2006 without any modifications. EN ISO 13628-2:2006 ISO 2009 All rights reserved iiiContents Page Foreword. v Introduction . vi 1 Sco

18、pe . 1 2 Normative references . 1 3 Terms and definitions. 4 4 Symbols and abbreviated terms . 9 5 Functional requirements 9 5.1 General. 9 5.2 Overall requirements 10 5.3 General design parameters . 10 5.4 Internal fluid parameters 10 5.5 External environment . 12 5.6 System requirements . 13 6 Des

19、ign requirements 16 6.1 Loads and load effects. 16 6.2 Pipe design methodology 17 6.3 Pipe structure design . 20 6.4 System design requirements. 25 7 Materials 28 7.1 Material requirements. 28 7.2 Qualification requirements 32 7.3 Quality assurance requirements . 39 8 Manufacturing requirements . 41

20、 8.1 Quality assurance requirements . 41 8.2 Carcass 43 8.3 Polymer extrusions. 43 8.4 Pressure and tensile armour layers 45 8.5 Anti-wear and insulation layers. 45 8.6 End fitting 46 8.7 Special processes. 47 8.8 Manufacturing tolerances 49 8.9 Repairs. 49 9 Documentation 50 9.1 General. 50 9.2 Des

21、ign premise . 50 9.3 Design load report 51 9.4 Design report. 51 9.5 Manufacturing quality plan 52 9.6 Fabrication specification . 52 9.7 As-built documentation 52 9.8 Operation manual . 53 10 Factory acceptance tests. 54 10.1 General. 54 10.2 Gauge test . 54 10.3 Hydrostatic pressure test 54 10.4 E

22、lectrical continuity and resistance tests 55 10.5 Gas-venting system test 55 EN ISO 13628-2:2006iv ISO 2009 All rights reserved11 Marking and packaging 56 11.1 Marking. 56 11.2 Packaging 56 Annex A (informative) Purchasing guidelines . 57 Annex B (informative) Bend stiffeners and bend restrictors .

23、64 Bibliography . 69 EN ISO 13628-2:2006 ISO 2009 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO techn

24、ical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely

25、with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft In

26、ternational Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document

27、may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 13628-2 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries, Subcommittee SC 4, Dr

28、illing and production equipment. This second edition cancels and replaces the first edition (ISO 13628-2:2000), which has been technically revised. ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production system

29、s: Part 1: General requirements and recommendations Part 2: Unbonded flexible pipe systems for subsea and marine applications Part 3: Through flowline (TFL) systems Part 4: Subsea wellhead and tree equipment Part 5: Subsea umbilicals Part 6: Subsea production control systems Part 7: Completion/worko

30、ver riser systems Part 8: Remotely Operated Vehicle (ROV) interfaces on subsea production systems Part 9: Remotely Operated Tool (ROT) intervention systems Part 10: Specification for bonded flexible pipe Part 11: Flexible pipe systems for subsea and marine applications The following parts are under

31、development: Part 12 dealing with dynamic production risers Part 13 dealing with remotely operated tools and interfaces on subsea production systems EN ISO 13628-2:2006vi ISO 2009 All rights reservedIntroduction This part of ISO 13628 is based on API Specification 17J, Specification for unbonded fle

32、xible pipe, Second edition, November 1999, and the Amendment issued June 2002. This part of ISO 13628 has been technically revised and updated to cater to the needs of the international oil and natural gas industries. Users of this part of ISO 13628 should be aware that further or differing requirem

33、ents might be needed for individual applications. This part of ISO 13628 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or

34、 developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 13628 and provide details. EN ISO 13628-2:2006 ISO 2009 All rights reserved 1Petroleum and natural gas industries Design and operation of subsea production systems Part 2: Unbonde

35、d flexible pipe systems for subsea and marine applications 1 Scope This part of ISO 13628 defines the technical requirements for safe, dimensionally and functionally interchangeable flexible pipes that are designed and manufactured to uniform standards and criteria. Minimum requirements are specifie

36、d for the design, material selection, manufacture, testing, marking and packaging of flexible pipes, with reference to existing codes and standards where applicable. See ISO 13628-11 for guidelines on the use of flexible pipes and ancillary components. This part of ISO 13628 applies to unbonded flex

37、ible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. This part of ISO 13628 does not cover flexible pipes of bonded structure. This part of ISO 13628 does not apply to flexible pipe ancillary components. Guidelines for bend stiffeners and bend r

38、estrictors are given in Annex B. NOTE 1 Guidelines for other components are given in ISO 13628-11. This part of ISO 13628 does not apply to flexible pipes that include non-metallic tensile armour wires. Pipes of such construction are considered as prototype products subject to qualification testing.

39、 The applications addressed by this part of ISO 13628 are sweet and sour service production, including export and injection applications. Production products include oil, gas, water and injection chemicals. This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, r

40、isers and jumpers. This part of ISO 13628 does not apply to flexible pipes for use in choke-and-kill line applications. NOTE 2 See API Specification 16C for choke-and-kill line applications. NOTE 3 ISO 13628-10 provides guidelines for bonded flexible pipe. 2 Normative references The following refere

41、nced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 62, Plastics Determination of water absorption ISO 75-1, Plastics

42、 Determination of temperature of deflection under load Part 1: General test method ISO 75-2, Plastics Determination of temperature of deflection under load Part 2: Plastics and ebonite ISO 178, Plastics Determination of flexural properties ISO 179 (all parts), Plastics Determination of Charpy impact

43、 properties ISO 180, Plastics Determination of Izod impact strength EN ISO 13628-2:2006ISO 148-1, Metallic materials - Charpy pendulum impact test Part 1: Test method 2 ISO 2009 All rights reservedISO 307, Plastics Polyamides Determination of viscosity number ISO 527-1, Plastics Determination of ten

44、sile properties Part 1: General principles ISO 527-2, Plastics Determination of tensile properties Part 2: Test conditions for moulding and extrusion plastics ISO 604, Plastics Determination of compressive properties ISO 868, Plastics and ebonite Determination of indentation hardness by means of a d

45、urometer (Shore hardness) ISO 899-1, Plastics Determination of creep behaviour Part 1: Tensile creep ISO 974, Plastics Determination of the brittleness temperature by impact ISO 1183 (all parts), Plastics Methods for determining the density of non-cellular plastics ISO 3384, Rubber, vulcanized or th

46、ermoplastic Determination of stress relaxation in compression at ambient and at elevated temperatures ISO 6506-1, Metallic materials Brinell hardness test Part 1: Test method ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method ISO 6508-1, Metallic materials Rockwell hardness tes

47、t Part 1: Test method (scales A, B, C, D, E, F, G, H, K, N, T) ISO 9352, Plastics Determination of resistance to wear by abrasive wheels ISO 10423:2003, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment ISO 10474:1991, Steel and steel produc

48、ts Inspection documents ISO 11357-1, Plastics Differential scanning calorimetry (DSC) Part 1: General principles ISO 11357-4, Plastics Differential scanning calorimetry (DSC) Part 4: Determination of specific heat capacity ISO 11359-2, Plastics Thermomechanical analysis (TMA) Part 2: Determination o

49、f coefficient of linear thermal expansion and glass transition temperature ISO 13628-4, Petroleum and natural gas industries Design and operation of subsea production systems Part 4: Subsea wellhead and tree equipment ISO 13847, Petroleum and natural gas industries Pipeline transportation systems Welding of pipelines ISO 15156 (all parts), Petroleum and natural gas industries Materials for use in H2S-containing environments in o