BS EN ISO 14224-2016 Petroleum petrochemical and natural gas industries Collection and exchange of reliability and maintenance data for equipment《石油天然气工业 设备可靠性和维修数据的采集和交换》.pdf

1、BS EN ISO 14224:2016Petroleum, petrochemicaland natural gas industries Collection and exchange ofr e l i a b i l i t y a n d m a i n t e n a n c edata for equipment(ISO 14224:2016)BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN ISO 14224:2016 BRITISH STANDARDNa

2、tional forewordThis British Standard is the UK implementation of EN ISO14224:2016. It supersedes BS EN ISO 14224:2006 which iswithdrawn. The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/67, Reliability engineering and technology committee.A list of organizations rep

3、resented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580

4、 90387 8ICS 75.200; 75.180.01Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 October 2016.Amendments/corrigenda issued since publicationDate Text affectedEUROPE

5、AN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 14224 October 2016 ICS 75.180.01; 75.200 Supersedes EN ISO 14224:2006English Version Petroleum, petrochemical and natural gas industries - Collection and exchange of reliability and maintenance data for equipment (ISO 14224:2016) Industries du ptrol

6、e, de la ptrochimie et du gaz naturel - Collecte et change de donnes de fiabilit et de maintenance des quipements (ISO 14224:2016) Erdl-, petrochemische und Erdgasindustrie - Sammlung und Austausch von Zuverlssigkeits- und Wartungsdaten fr Ausrstungen (ISO 14224:2016) This European Standard was appr

7、oved by CEN on 22 July 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national s

8、tandards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language an

9、d notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hunga

10、ry, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENEL

11、EC Management Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 14224:2016 EBS EN ISO 14224:2016EN ISO 14224:2016 (E) 3 European foreword This document (EN ISO 14224:2016) has been p

12、repared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” t

13、he secretariat of which is held by NEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2017, and conflicting national standards shall be withdrawn at the latest by April 2017. Attention is

14、drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 14224:2006. According to the CEN-CENELEC Internal Regulations, the

15、national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,

16、 Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 14224:2016 has been approved by CEN as EN ISO 14224:2016 without any modification. BS EN ISO 14224:2016ISO

17、14224:2016(E)Foreword vIntroduction vi1 Scope . 12 Normative references 23 Terms and definitions . 24 Abbreviated terms .185 Application 205.1 Equipment coverage 205.2 Time periods 205.3 Users of this International Standard . 205.4 Limitations . 215.5 Exchange of RM data . 226 Benefits of RM data co

18、llection and exchange .237 Quality of data 257.1 Obtaining quality data . 257.1.1 Definition of data quality . 257.1.2 Planning measures 257.1.3 Verification of quality .267.1.4 Limitations and problems . 277.2 Data collection process . 277.2.1 Data sources 277.2.2 Data collection methods . 287.2.3

19、Organization and training . 288 Equipment boundary, taxonomy and time definitions 298.1 Boundary description 298.2 Taxonomy . 308.3 Timeline issues 328.3.1 Surveillance and operating period 328.3.2 Data collection periods 338.3.3 Maintenance times 349 Recommended data for equipment, failures and mai

20、ntenance .359.1 Data categories 359.2 Data format . 359.3 Database structure . 369.3.1 Description .369.3.2 Logical structure .369.3.3 Database architecture.379.4 Equipment data . 389.5 Failure data . 409.6 Maintenance data. 429.6.1 General. 429.6.2 Maintenance categories 429.6.3 Reporting maintenan

21、ce data 43Annex A (informative) Equipment-class attributes .46Annex B (normative) Interpretation and notation of failure and maintenance parameters .176Annex C (informative) Guide to interpretation and calculation of derived reliability and maintenance parameters . 205Annex D (informative) Typical r

22、equirements for data . 229 ISO 2016 All rights reserved iiiContents PageBS EN ISO 14224:2016ISO 14224:2016(E)Annex E (informative) Key performance indicators (KPIs) and benchmarking 238Annex F (informative) Classification and definition of safety critical failures 251Bibliography . 260iv ISO 2016 Al

23、l rights reservedBS EN ISO 14224:2016ISO 14224:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. E

24、ach member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the Internati

25、onal Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the differen

26、t types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be h

27、eld responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is information giv

28、en for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the followin

29、g URL: Foreword - Supplementary informationThe committee responsible for this document is Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries.This third edition cancels and replaces the second edition (ISO 14224:2006), w

30、hich has been technically revised. The main changes are: Clause 3 several new definitions; Clauses 8 and 9 changes in some figures and tables; Annex A new equipment classes; Annex B associated new and aligned failure modes; Annex C some changes and new subclauses, e.g. C.3.4 and C.7; Annex D new sub

31、clause D.5; Annex E new KPIs; Annex F alignment with ISO/TR 12489:2013.This corrected version of ISO 14224:2016 incorporates various editorial corrections. ISO 2016 All rights reserved vBS EN ISO 14224:2016ISO 14224:2016(E)IntroductionThis International Standard has been prepared based on the previo

32、us edition (ISO 14224:2006), experience gained through its use, and know-how and best practices shared through the international development process.In the petroleum, petrochemical and natural gas industries, great attention is being paid to safety, availability, reliability and maintainability of e

33、quipment. The industry annual cost of equipment unavailability is very large, although many plant owners have improved the availability of their operating facilities by addressing this challenge. A stronger emphasis has recently been put on cost-effective design and maintenance for new plants and ex

34、isting installations among more industrial parties. In this respect, data on failures, failure mechanisms and maintenance related to these industrial facilities and its operations have become more important. It is necessary that this information is used by, and communicated between, the various part

35、ies and its disciplines, within the same company or between companies. Various analysis methodologies are used to estimate the risk of hazards to people and environment, or to analyse plant or system performance. For such analyses to be effective and decisive, equipment reliability and maintenance (

36、RM) data are vital.These analyses require a clear understanding of the equipments technical characteristics, its operating and environmental conditions, its potential failures and its maintenance activities. It can be necessary to have data covering several years of operation before sufficient data

37、have been accumulated to give confident analysis results and relevant decision support. It is necessary, therefore, to view data collection as a long-term activity, planned and executed with appropriate goals in mind. At the same time, clarity as to the causes of failures is key to prioritizing and

38、implementing corrective actions that result in sustainable improvements in availability, leading to improved profitability and safety.Data collection is an investment. Data standardization, when combined with enhanced data-management systems that allow electronic collection and transfer of data, can

39、 result in improved quality of data for reliability and maintenance. A cost-effective way of optimizing data requirements is through industry co-operation. To make it possible to collect, exchange and analyse data based on common viewpoints, a standard is required. Standardization of data collection

40、 practices facilitates the exchange of information between relevant parties e.g. plants, owners, manufacturers and contractors throughout the world.vi ISO 2016 All rights reservedBS EN ISO 14224:2016Petroleum, petrochemical and natural gas industries Collection and exchange of reliability and mainte

41、nance data for equipment1 ScopeThis International Standard provides a comprehensive basis for the collection of reliability and maintenance (RM) data in a standard format for equipment in all facilities and operations within the petroleum, natural gas and petrochemical industries during the operatio

42、nal life cycle of equipment. It describes data collection principles and associated terms and definitions that constitute a “reliability language” that can be useful for communicating operational experience. The failure modes defined in the normative part of this International Standard can be used a

43、s a “reliability thesaurus” for various quantitative as well as qualitative applications. This International Standard also describes data quality control and assurance practices to provide guidance for the user.Standardization of data collection practices facilitates the exchange of information betw

44、een parties, e.g. plants, owners, manufacturers and contractors. This International Standard establishes requirements that any in-house or commercially available RM data system is required to meet when designed for RM data exchange. Examples, guidelines and principles for the exchange and merging of

45、 such RM data are addressed. This International Standard also provides a framework and guidelines for establishing performance objectives and requirements for equipment reliability and availability performance.Annex A contains a summary of equipment that is covered by this International Standard.Thi

46、s International Standard defines a minimum amount of data that is required to be collected, and it focuses on two main issues: data requirements for the categories of data to be collected for use in various analysis methodologies; standardized data format to facilitate the exchange of reliability an

47、d maintenance data between plants, owners, manufacturers and contractors.The following main categories of data are to be collected:a) equipment data, e.g. equipment taxonomy, equipment attributes;b) failure data, e.g. failure cause, failure consequence;c) maintenance data, e.g. maintenance action, r

48、esources used, maintenance consequence, down time.NOTE Clause 9 gives further details on data content and data format.The main areas where such data are used are the following:1) reliability, e.g. failure events and failure mechanisms;2) availability/efficiency, e.g. equipment availability, system a

49、vailability, plant production availability;3) maintenance, e.g. corrective and preventive maintenance, maintenance plan, maintenance supportability;4) safety and environment, e.g. equipment failures with adverse consequences for safety and/or environment.This International Standard does not apply to the following:i. data on (direct) cost issues;INTERNATIONAL STANDARD ISO 14224:2016(E) ISO 2016 All rights reserved 1BS EN ISO 14224:2016ISO 14224:2016(E)ii. data from laboratory testing and manufacturing (e.g. accelerated lifet