BS EN ISO 15236-1-2016 Steel cord conveyor belts Design dimensions and mechanical requirements for conveyor belts for general《钢丝绳传送带 通用传送带的设计、尺寸和机械要求》.pdf

1、BS EN ISO 15236-1:2016Steel cord conveyor beltsPart 1: Design, dimensions and mechanical r e q u i r e m e n t s f o r c o n v e y o r b e l t s f o r g e n e r a l use (ISO 15236-1:2016)BSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS EN ISO 15236-1:2016 BRITISH S

2、TANDARDNational forewordThis British Standard is the UK implementation of EN ISO 15236-1:2016. It supersedes BS EN ISO 15236-1:2005 which iswithdrawn. The UK participation in its preparation was entrusted to Technical Committee PRI/67, Conveyor belts.A list of organizations represented on this commi

3、ttee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 92666 2 ICS 53.040

4、.20 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 November 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dEUROPEAN STANDARD

5、NORME EUROPENNE EUROPISCHE NORM EN ISO 15236-1 November 2016 ICS 53.040.20 Supersedes EN ISO 15236-1:2005English Version Steel cord conveyor belts - Part 1: Design, dimensions and mechanical requirements for conveyor belts for general use (ISO 15236-1:2016) Courroies transporteuses cbles dacier - Pa

6、rtie 1: Exigences de conception, de dimensions et mcaniques des courroies transporteuses usage gnral (ISO 15236-1:2016) Stahlseilfrdergurte - Teil 1: Aufbau, Mae und mechanische Anforderungen an Frdergurte fr allgemeine Einsatzbedingungen (ISO 15236-1:2016) This European Standard was approved by CEN

7、 on 2 October 2016. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards

8、may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notifie

9、d to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Icela

10、nd, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Manage

11、ment Centre: Avenue Marnix 17, B-1000 Brussels 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15236-1:2016 EBS EN ISO 15236-1:2016EN ISO 15236-1:2016 (E) 3 European foreword This document (EN ISO 15236-1:2016) has been pr

12、epared by Technical Committee ISO/TC 41 “Pulleys and belts (including veebelts)“ in collaboration with Technical Committee CEN/TC 188 “Conveyor belts” the secretariat of which is held by SNV. This European Standard shall be given the status of a national standard, either by publication of an identic

13、al text or by endorsement, at the latest by May 2017, and conflicting national standards shall be withdrawn at the latest by May 2017. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsibl

14、e for identifying any or all such patent rights. This document supersedes EN ISO 15236-1:2005. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus

15、, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United K

16、ingdom. Endorsement notice The text of ISO 15236-1:2016 has been approved by CEN as EN ISO 15236-1:2016 without any modification. BS EN ISO 15236-1:2016ISO 15236-1:2016(E)Foreword iv1 Scope . 12 Normative references 13 Terms and definitions . 14 Symbols and units . 25 Belt design . 35.1 Standard typ

17、e . 35.2 Conveyor belting having transverse reinforcements . 35.3 Belt core 36 Design and construction . 46.1 Belt strengths . 46.2 Belt widths 56.3 Belt edge and supporting belt width 56.3.1 Edge width 56.3.2 Supporting belt width . 56.4 Number of cords 56.5 Cord pitch 56.6 Thickness of covers . 66

18、.7 Belt thickness . 66.8 Belt length . 67 Mechanical requirements . 67.1 Breaking strength of the steel cord . 67.2 Position of the steel cord in the conveyor belt. 77.2.1 General 77.2.2 Horizontal position 77.2.3 Vertical position 77.3 Number and spacing of cord joints 77.4 Cord pull-out force . 77

19、.5 Covers Quality classification 77.6 Ageing of covers . 97.7 Adhesion . 97.8 Transverse reinforcements 97.8.1 Breaker . 97.8.2 Weft . 97.9 Troughability 97.10 Tracking . 107.11 Safety requirements 108 Sampling .109 Designation .1110 Ordering data 1111 Marking .11Annex A (informative) Helpful inform

20、ation to be supplied by the purchaser .13Bibliography .15 ISO 2016 All rights reserved iiiContents PageBS EN ISO 15236-1:2016ISO 15236-1:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of pre

21、paring International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in

22、 liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC

23、 Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility th

24、at some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent d

25、eclarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as informatio

26、n about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 41, Pulleys and belts (including veebelts), Subcommittee SC 3, Conveyor belts.Th

27、is second edition cancels and replaces the first edition (ISO 15236-1:2005), of which it constitutes a minor revision.ISO 15236 consists of the following parts, under the general title Steel cord conveyor belts: Part 1: Design, dimensions and mechanical requirements for conveyor belts for general us

28、e Part 2: Preferred belt types Part 3: Special safety requirements for belts for use in underground installations Part 4: Vulcanized belt jointsiv ISO 2016 All rights reservedBS EN ISO 15236-1:2016INTERNATIONAL STANDARD ISO 15236-1:2016(E)Steel cord conveyor belts Part 1: Design, dimensions and mech

29、anical requirements for conveyor belts for general use1 ScopeThis part of ISO 15236 specifies the performance and constructional requirements applicable to conveyor belts having steel cords in the longitudinal direction as reinforcement. The requirements for construction given in Clause 6 apply to t

30、he design of single belts, as well as the design of complete type series such as those covered in ISO 15236-2.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edit

31、ion cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 37, Rubber, vulcanized or thermoplastic Determination of tensile stress-strain propertiesISO 188, Rubber, vulcanized or thermoplastic Accelerated ageing and heat resistance

32、 testsISO 284, Conveyor belts Electrical conductivity Specification and test methodISO 340, Conveyor belts Laboratory scale flammability characteristics Requirements and test methodISO 703, Conveyor belts Transverse flexibility (troughability) Test methodISO 4649, Rubber, vulcanized or thermoplastic

33、 Determination of abrasion resistance using a rotating cylindrical drum deviceISO 7590, Steel cord conveyor belts Methods for the determination of total thickness and cover thicknessISO 7622-2, Steel cord conveyor belts Longitudinal traction test Part 2: Measurement of tensile strengthISO 7623, Stee

34、l cord conveyor belts Cord-to-coating bond test Initial test and after thermal treatmentISO 8094, Steel cord conveyor belts Adhesion strength test of the cover to the core layerISO 10247, Conveyor belts Characteristics of covers ClassificationISO 15236-2, Steel cord conveyor belts Part 2: Preferred

35、belt typesEN 12882, Conveyor belts for general purpose use Electrical and flammability safety requirementsEN 13827, Steel cord conveyor belts Determination of the lateral and vertical displacement of steel cords3 Terms and definitionsFor the purposes of this document, the following terms and definit

36、ions apply. ISO 2016 All rights reserved 1BS EN ISO 15236-1:2016ISO 15236-1:2016(E)3.1edge widthbkthickness of rubber between the outer cord and the belt edgeNote 1 to entry: See Figure 1.3.2breakertransverse reinforcement in the conveyor belt, normally of a textile material, attached both above and

37、 below, or either above or below, the layer of longitudinal cords at a distance of at least 1 mm and considered to be part of the coverSOURCE: ISO 7590:2009, 2.1, modified.Note 1 to entry: See Figure 2.3.3wefttransverse reinforcement in the conveyor belt, normally of steel wires, attached both above

38、 and below, or either above or below, the layer of longitudinal cords at a distance of less than 1 mm and considered to be part of the belt coreSOURCE: ISO 7590:2009, 2.2, modified.Note 1 to entry: See Figure 3.4 Symbols and unitsTable 1 Symbols and unitsSymbol Explanation UnitB Belt width mmFaPull-

39、out force of cord per cord length N/mmFbsBreaking strength of cord taken from cured belt kNFvPull-out force of cord per cord length after thermal treatment N/mmKNMinimum (nominal) breaking strength per width of belt N/mmbkCalculated edge width mmbtSupporting belt width mmd Cord diameter mmF Deflecti

40、on (troughability) mmhmMedian cord height according to EN 13827 mmn Number of cords s1Belt thickness mms2Cover thickness carrying side mms3Cover thickness pulley side mms4Thickness of layer between breaker and layer of longitudinal cords mms5Thickness of layer between weft and layer of longitudinal

41、cords mms6Thickness of belt core mmt Cord pitch mm2 ISO 2016 All rights reservedBS EN ISO 15236-1:2016ISO 15236-1:2016(E)Symbol Explanation Unith1Number of cords positioned within a range of hm 1 mm as a percentage of the total number of cords%h2Number of cords positioned within a range of hmof from

42、 1,0 mm to 1,5 mm and expressed as a percentage of the total number of cords%h3Percentage of cords with hm 1,5 mm %5 Belt design5.1 Standard typeConveyor belts conforming to this part of ISO 15236 contain steel cords surrounded by a layer of core rubber. This belt core is protected on top and bottom

43、 by cover layers (see Figure 1).5.2 Conveyor belting having transverse reinforcementsRequirements for steel cord conveyor belts having breakers are illustrated in Figure 2 and requirements relating to weft are illustrated in Figure 3.5.3 Belt coreThe thickness of the belt core (carcass), s6, for all

44、 belt types is defined as follows:s6= s1 s2 s3as6= d.Figure 1 Cross section of standard beltTable 1 (continued) ISO 2016 All rights reserved 3BS EN ISO 15236-1:2016ISO 15236-1:2016(E)Key1 breakeraIncluding the breaker.b1 mm.cs6= d (see Table 1).Figure 2 Belt cross section with breakerKey1 weftaAbove

45、 the weft.bBelow the weft.c20 mm: s1min= (s1 1,5) mmThe belt surfaces shall be plain and parallel and any difference in belt thickness (e.g. across the width of the belt) shall not exceed 0,05s1.6.8 Belt lengthBelting shall be supplied subject to the tolerances on length detailed in Table 4.Table 4

46、Tolerances on belt lengthsBelt delivery conditionMaximum permissible difference between delivered and ordered lengthsFor a belt delivered in one complete length%025+ ,For belt delivered in several lengths 5 % for each single length, subject to an overall tolerance for the sum of all lengths of %025+

47、 ,When placing orders for belting, purchasers should specify a length of belting that includes such lengths as are required for jointing and external testing.7 Mechanical requirements7.1 Breaking strength of the steel cordThe breaking strength of the cord shall be proved by the test certificate of t

48、he cord manufacturer. Alternatively, if a test of the cord taken from the belt is requested, the test shall be carried out in accordance with ISO 7622-2.6 ISO 2016 All rights reservedBS EN ISO 15236-1:2016ISO 15236-1:2016(E)The breaking strength of the cord, Fbs, shall at least be equal to the produ

49、ct of the minimum breaking strength of the belt, KN, and the belt width, B, divided by the number of cords, n, i.e.FKBnbsN1000(6)7.2 Position of the steel cord in the conveyor belt7.2.1 GeneralThe position of the cords shall be determined according to EN 13827.7.2.2 Horizontal positionThe cords in the belt shall be rectilinear. Not more than 5 % of the steel cords shall deviate from the nominal cord pitch by more than 1,5 mm when measured in accordance with EN 13827.The d