BS EN ISO 15463-2003 Petroleum and natural gas industries - Field inspection of new casing tubing and plain-end drill pipe《石油和天燃气工业 新套管、管和平端钻管的现场检验》.pdf

1、BRITISH STANDARD BS EN ISO 15463:2003 Petroleum and natural gas industries Field inspection of new casing, tubing and plain-end drill pipe ICS 75.180.10 August2009 corrigendum IncorporatingNational foreword This British Standard is the UK implementation of EN ISO 15463:2003. It is identical to ISO 1

2、5463:2003, incorporating corrigendum August 2009. The UK participation in its preparation was entrusted by Technical Committee PSE/17, Materials and equipment for petroleum, petrochemical and natural gas industries, to Subcommittee PSE/17/-/5, Casing, tubing and drill pipe. A list of organizations r

3、epresented on this subcommittee can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. B

4、S EN ISO 15463:2003 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 19 December 2003 BSI 2010 Amendments/corrigenda issued since publication Date Comments 31 January 2010 Implementation of ISO corrigendum August 2009, Figure B.3 replaced ISBN

5、 978 0 580 68995 6EUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM ENISO15463 December2003 ICS75.180.10 Englishversion PetroleumandnaturalgasindustriesFieldinspectionofnew casing,tubingandplainenddrillpipe(ISO15463:2003) IndustriesduptroleetdugaznaturelContrlesurparc ousurchantierdestubesdecuvelage,de

6、stubesde productionetdestigesdeforageextrmitslisses(ISO 15463:2003) ThisEuropeanStandardwasapprovedbyCENon2December2003. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegulationswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatel

7、istsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguage

8、andnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Greece, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Slovakia,Spain,Sweden,SwitzerlandandUn ite

9、d Kingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitationinanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.ENISO15463:2003EINE SO51 :3642003( E) 2 Foreword

10、Thisdoc ument( ENISO 1 5463:2003) hasb een prepared byT echnicalC ommitteeISO /TC67 “Materials,e quipmentand of fshores tructuresf orpetr oleumand natural gasi ndustries“ in collaboration withT echnicalCom mitteeC EN/TC12 “Materials, equipmentan dof fshore structuresf orpetr oleumandnat ural gasi nd

11、ustries“, thes ecretariatof whichis h eld byAF NOR. ThisEur opean Standards hallb eg iven thes tatusof an ationals tandard,e ither by publication of ani denticaltex t orb yen dorsement,att he latest byJ une20 04, andc onflicting national standardss hallbe withdrawnat the la testb yJ une2 004. Accord

12、ing totheCEN /CENELECInter nalReg ulations, the national standardsor ganizations of thef ollowingc ountriesar eb oundt oim plementth isEur opean Standard:Aus tria, Belgium,Czec h Republic,Denm ark,F inland,F rance,G ermany,G reece,Hu ngary,Ic eland,Ir eland,I taly, Luxembourg,Ma lta,Net herlands, No

13、rway, Portugal,S lovakia, Spain,S weden, Switzerlanda nd theU nited Kingdom. NOTEFRO MC MC Thef oreword iss usceptibleto be amendedo nr eceptionof theG erman language version.T hec onfirmedor am endedf oreword, and whena ppropriate,th en ormative annexZ Af orther eferencest oi nternationalp ublicati

14、ons withth eirr elevantE uropean publications will bec irculated witht heG ermanver sion. Endorsementnoti ce Thetex tof ISO 15 463:2003h asbe en approvedb yC ENas ENI SO1 5463:2003 withoutan y modifications. ENISO15463:2003 BS EN ISO 15463:2003IS:36451 O3002(E) I SO 3002 All irthgs ersedevr iiiConte

15、nts Page Foreword vi Introduction vii 1 Scope 1 2 Conformance. 1 2.1 Normative references. 1 2.2 Units of measurement 1 2.3 Tables and figures 2 3 Normative references. 2 4 Terms, definitions, symbols and abbreviated terms. 2 4.1 Terms and definitions. 2 4.2 Symbols and abbreviated terms 13 5 Applic

16、ation. 15 5.1 Basis for inspection 15 5.2 Applicability of inspections . 15 5.3 Repeatability of results. 15 5.4 Consequences of variability 15 6 Ordering information 16 7 Quality assurance. 16 8 Qualification of inspection personnel. 17 8.1 General. 17 8.2 Written procedure. 17 8.3 Qualification of

17、 inspection personnel. 17 8.4 Training programs 18 8.5 Examinations. 18 8.6 Experience. 18 8.7 Requalification 18 8.8 Documentation 18 8.9 NDT personnel certification . 19 9 General inspection procedures . 19 9.1 General. 19 9.2 Documents at job site. 19 9.3 Pre-inspection procedures. 19 9.4 Records

18、 and notification 19 9.5 Post-inspection procedures. 20 9.6 Job site checklist 21 9.7 Documentation 21 10 Acceptance criteria, disposition and responsibility 21 10.1 General. 21 10.2 Basis for acceptance 21 10.3 Responsibility for Rejections. 21 11 Visual and dimensional inspection . 22 11.1 General

19、. 22 11.2 Application. 22 11.3 Drift mandrels 22 11.4 Precision callipers (micrometer, vernier calliper or dial calliper) 22 11.5 Length and diameter-measuring devices (steel rules, steel length or diameter-measuring tapes, and other non-adjustable measuring devices). 22 ENISO15463:2003 BS EN ISO 15

20、463:2003IS:36451 O3002(E) iv I SO 3002 All irthgs ersedevr11.6 Depth gauges.22 11.7 External surface illumination .23 11.8 Internal surface illumination23 11.9 Full-length visual inspection (FLVI) of new OCTG.24 11.10 Outside diameter verification.24 11.11 Straightness.24 11.12 Drift testing25 11.13

21、 Visual thread inspection (VTI)26 12 Hardness testing.29 12.1 General.29 12.2 Application.29 12.3 Equipment30 12.4 Calibration30 12.5 Standardization30 12.6 Procedures.31 13 Magnetic particle inspection (MPI) 31 13.1 General.31 13.2 Application.32 13.3 Equipment and materials32 13.3.1 Internal condu

22、ctors.32 13.4 Magnetic particles.33 13.5 Illumination equipment and optical aids.33 13.6 General procedures.34 13.7 Calibration34 13.8 Standardization35 13.9 Periodic checks.35 13.10 End area inspection (SEA) .36 13.11 Inspection of unattached couplings (UCMPI).37 13.12 Full-length magnetic particle

23、 inspection (FLMPI)38 14 Electromagnetic inspection (EMI)38 14.1 General.38 14.2 Equipment39 14.3 Application.39 14.4 Calibration39 14.5 Standardization40 14.6 Equipment requirements and periodic checks 42 14.7 Inspection procedure42 15 Residual magnetism and demagnetization 42 15.1 General.42 15.2

24、Application.43 15.3 Services43 16 Gamma-ray wall thickness inspection 44 16.1 General.44 16.2 Application.44 16.3 Equipment44 16.4 Calibration and standardization.44 16.5 Inspection procedure45 17 Electromagnetic grade comparison 45 17.1 General.45 17.2 Application.45 17.3 Equipment45 17.4 Calibrati

25、on and Standardization 45 17.5 Inspection procedure46 18 Ultrasonic inspection46 18.1 General.46 18.2 Application.47 ENISO15463:2003 BS EN ISO 15463:2003IS:36451 O3002(E) I SO 3002 All irthgs ersedevr v18.3 General procedures for calibration, standardization, and inspection. 47 18.4 Inspection for l

26、ongitudinal, transverse, and oblique imperfections . 48 18.5 Standardization. 49 18.6 Procedure for the detection of longitudinal, transverse, and oblique imperfections 49 18.7 Inspection of the body wall for wall thinning. 49 18.8 Ultrasonic inspection of longitudinal welds. 50 18.9 Manual ultrason

27、ic thickness gauging. 52 18.10 Manual ultrasonic shear-wave inspection 54 19 Evaluation of imperfections and deviations. 55 19.1 General. 55 19.2 Application. 55 19.3 Equipment 55 19.4 Calibration and standardization procedures 56 19.5 Procedure for evaluating outside-surface-breaking pipe body impe

28、rfections. 56 19.6 Procedure for evaluating inside-surface-breaking pipe body imperfections . 58 19.7 Procedure for evaluating welds. 58 19.8 Procedure for evaluating grinds 59 19.9 Procedure for evaluating large-area wall reduction 59 19.10 Procedure for evaluating imperfections in upsets 60 19.11

29、Procedure for evaluation of outside surface imperfections on couplings . 61 19.12 Procedure for evaluation of visually-located thread imperfections 61 19.13 Procedure for triangle location and coupling makeup position 64 19.14 Procedure for evaluating straightness . 64 19.15 Procedure for evaluating

30、 pipe diameter . 65 20 Hydrostatic pressure testing . 65 20.1 General. 65 20.2 Application. 66 20.3 Equipment, safety, and general procedures 66 20.4 Equipment calibration 67 20.5 Operating procedure. 67 21 Marking. 68 21.1 General. 68 21.2 Authority 69 21.3 Guidelines 69 21.4 Marking of prime OCTG

31、70 21.5 Marking of no-drift OCTG. 70 21.6 Marking of conditioned OCTG . 70 21.7 Marking of conditionable OCTG (still to be conditioned) . 71 21.8 Marking of non-conditionable OCTG (rejects) . 71 21.9 Marking of OCTG not meeting ISO/API standards for hardness 71 21.10 Marking of prime couplings and c

32、onnectors . 72 21.11 Marking of conditioned couplings and connectors 72 21.12 Marking of conditionable couplings and connectors (still to be conditioned). 72 21.13 Marking of non-conditionable couplings and connectors (rejects). 72 Annex A (normative) Tables in SI units 74 Annex B (normative) Figure

33、s 91 Annex C (normative) Tables in USC units . 96 Bibliography . 112 ENISO15463:2003 BS EN ISO 15463:2003IS:36451 O3002(E) vi I SO 3002 All irthgs ersedevrForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The

34、 work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-gove

35、rnmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. T

36、he main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vot

37、e. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 15463 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structu

38、res for petroleum, petrochemical and natural gas industries, Subcommittee SC 5, Casing, tubing and drill pipe. ENISO15463:2003 BS EN ISO 15463:2003IS:36451 O3002(E) I SO 3002 All irthgs ersedevr viiIntroduction This International Standard is provided for field inspection and testing of OCTG; it is n

39、ot intended to restrict the agency or owner from using personal judgement and supplementing the specified inspections with other techniques, extending existing techniques, or re-inspecting certain lengths of OCTG. Users of this International Standard should be aware that further or differing require

40、ments might be needed for individual applications. This International Standard is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovat

41、ive or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. ENISO15463:2003 BS EN ISO 15463:2003blank ENISO15463:2003 BS EN ISO 15463:2003INTENRATIONAL TSANDADR IS:36451 O3002(E)I SO 3002 All irthgs er

42、sedevr 1Petroleum and natural gas industries Field inspection of new casing, tubing and plain-end drill pipe 1 Scope This International Standard specifies requirements and gives recommendations for field inspection and testing of oil country tubular goods (OCTG). This International Standard covers t

43、he practices and technology commonly used in field inspection; however, certain practices may also be suitable for mill inspections. This International Standard covers the qualification of inspection personnel, a description of inspection methods and apparatus calibration and standardization procedu

44、res for various inspection methods. The evaluation of imperfections and marking of inspected OCTG are included. This International Standard is applicable to field inspection of OCTG and is not applicable for use as a basis for acceptance or rejection (for which the relevant purchasing specification

45、is applicable, see 5.4.2). 2 Conformance 2.1 Normative references In the interests of worldwide application of this International Standard, ISO/TC 67 has decided, after detailed technical analysis, that certain of the normative documents listed in Clause 3 and prepared by ISO/TC 67 or other ISO Tech

46、nical Committee are interchangeable in the context of the relevant requirement with the relevant document prepared by the American Petroleum Institute (API), the American Society for Testing and Materials (ASTM) or the American National Standards Institute (ANSI). These latter documents are cited in

47、 the running text following the ISO reference and preceded by “or”, for example “ISO XXXX or API YYYY”. Application of an alternative normative document cited in this manner may lead to technical results different from the use of the preceding ISO reference. However, both results are acceptable and

48、these documents are thus considered interchangeable in practice. NOTE ISO 11960 has been back-adopted by API as API Spec 5CT. Therefore, for the purposes of the provisions in this International Standard which cite ISO 11960, API Spec 5CT is equivalent to ISO 11960. 2.2 Units of measurement In this International Standard, data are expressed in both the I