BS EN ISO 15609-3-2004 Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Electron beam welding《金属材料焊接程序的规范和合格评定 焊接程序规.pdf

1、BRITISH STANDARD BS EN ISO 15609-3:2004 Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 3: Electron beam welding The European Standard EN ISO 15609-3:2004 has the status of a British Standard ICS 25.160.10 BS EN ISO 15609-3:2004 This

2、British Standard was published under the authority of the Standards Policy and Strategy Committee on 27 October 2004 BSI 27 October 2004 ISBN 0 580 44250 0 National foreword This British Standard is the official English language version of EN ISO 15609-3:2004. It is identical with ISO 15609-3:2004.

3、It supersedes BS EN ISO 9956-10:1997 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee WEE/36, Approval testing of welding procedures and welders, which has the responsibility to: A list of organizations represented on this committee can be obtained on

4、request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the B

5、SI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquir

6、ers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This docum

7、ent comprises a front cover, an inside front cover, the EN title page, pages 2 to 10, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments EUROPEAN STANDARD N

8、ORME EUROPENNE EUROPISCHE NORM EN ISO 15609-3 August 2004 ICS 25.160.10 Supersedes EN ISO 9956-10:1996 English version Specification and qualification of welding procedures for metallic materials - Welding procedures specification - Part 3: Electron beam welding (ISO 15609-3:2004) Descriptif et qual

9、ification dun mode opratoire de soudage pour les matriaux mtalliques - Descriptif dun mode opratoire de soudage - Partie 3: Soudage par faisceau dlectrons (ISO 15609-3:2004) Anforderung und Qualifizierung von Schweiverfahren fr metallische Werkstoffe - Schweianweisung - Teil 3: Elektronenstrahlschwe

10、ien (ISO 15609-3:2004) This European Standard was approved by CEN on 16 January 2004. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists

11、and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsi

12、bility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,

13、 Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 B

14、russels 2004 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15609-3:2004: EEN ISO 15609-3:2004 (E) 2 C o n t e n t s page Foreword3 1 Scope4 2 Normative references4 3 Terms and definitions .4 4 Technical content of welding pro

15、cedure specification (WPS)6 4.1 General6 4.2 Welding process6 4.3 Related to the manufacturer .6 4.4 Equipment used.6 4.5 Related to the parent materials 6 4.6 Filler or other additional material(s) 7 4.7 Joint design7 4.8 Joint preparation7 4.9 Jigs, fixtures and tooling 7 4.10 Welding position7 4.

16、11 Back and/or front support.7 4.12 Magnetism7 4.13 Welding technique.7 4.14 Welding parameters7 4.15 Pre and post weld heating 8 4.16 Operations after welding.8 Annex A (informative) Example of a Welding Procedure Specification for electron beam welding (process 51)9 prEN ISO 15609-3:2004 (E) 3 For

17、eword This document (EN ISO 15609-3:2004) has been prepared by Technical Committee CEN /TC 121, “Welding“, the secretariat of which is held by DIN, in collaboration with ISO/TC 44 “Welding and allied processes“. This European Standard shall be given the status of a national standard, either by publi

18、cation of an identical text or by endorsement, at the latest by February 2005, and conflicting national standards shall be withdrawn at the latest by February 2005. This document supersedes EN ISO 9956-10:1996. Annex A is informative. According to the CEN/CENELEC Internal Regulations, the national s

19、tandards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal

20、, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN ISO 15609-3:2004 (E) 4 1 Scope This standard specifies requirements for the content of welding procedure specifications for electron beam welding. This standard is part of a series of standards, details of this series are given

21、in EN ISO 15607:2003, annex A. Variables listed in this standard are those influencing the quality and properties of the welded joint. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applie

22、s. For undated references, the latest edition of the referenced document (including any amendments) applies. EN ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers (ISO 4063:1998). EN ISO 6947, Welds Working positions Definitions of angles of slope and rotation (IS

23、O 6947:1993). EN ISO 15607:2003, Specification and qualification of welding procedures for metallic materials General rules (ISO 15607:2003). 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 15607:2003 and the following apply. 3.1 slope up

24、 controlled increase of the beam power at the beginning of welding 3.2 slope down controlled decrease of the beam power at the end of welding. The slope down region is the region on the workpiece in which the effects of slope down occur. It can consist of one or two areas, depending on the selected

25、welding mode: a) in full penetration welding: a region where beam penetration is still complete; a region where penetration is partial or decreasing. b) in partial penetration welding: a region where penetration decreases continuously. EN ISO 15609-3:2004 (E) 5 3.3 working distance distance between

26、the surface of the workpiece and a standard reference point of the equipment which is traceable to the true focusing lens centre NOTE This is a practical reference distance only. 3.4 tacking pass pass made to hold the parts to be welded in proper alignment until the final welds are made NOTE This ma

27、y be produced by a continuous or discontinuous pass with partial penetration. 3.5 welding pass pass ensuring fusion to the required depth 3.6 cosmetic pass pass for superficial remelting of the weld in order to enhance its appearance NOTE This pass is made with a defocused or oscillating beam. 3.7 o

28、verlap portion of the welding pass remelted prior to the slope down 3.8 back or front support plate placed against the workpiece on either the back or front face of the joint in order to retain the molten weld metal 3.9 beam current value of the electric current in the beam 3.10 beam current pulsing

29、 intentional periodic variation of the beam current 3.11 focusing lens current current passing through the focusing lens coil 3.12 beam deflection electromagnetic deflection of the beam from the gun axis 3.13 beam oscillation an intentional periodic deflection of the beam, achieved by electromagneti

30、c forces NOTE An oscillation is defined by: signal shape e.g. circular, transversal, longitudinal,. ; the signal amplitude; the frequency; the orientation in relation to the welding direction. EN ISO 15609-3:2004 (E) 6 4 Technical content of welding procedure specification (WPS) 4.1 General The weld

31、ing procedure specification (WPS) shall provide all information required to make a weld. Welding procedure specifications may cover a certain range of thicknesses of the joined parts and may also cover a range of parent metals and even filler metals. Some manufacturers may additionally prefer to pre

32、pare work instructions for each specific job as part of the detailed production planning. Information listed below is adequate for most welding operations. For some applications it may be necessary to supplement or reduce the list. The relevant information shall be specified in the WPS. Ranges and t

33、olerances, according to the manufacturers experience, shall be specified when appropriate. An example of a typical WPS format is shown in annex A. 4.2 Welding process The welding process number is 51 in accordance with EN ISO 4063. 4.3 Related to the manufacturer Identification of the manufacturer;

34、identification of the WPS; reference to the welding procedure qualification record (WPQR) or other documents, as required. 4.4 Equipment used Electron beam welding equipment, unique identification: electron gun type; cathode type. Filler material(s) feeding system (if any): a description (schematic)

35、 showing design, position of the filler material(s) feeding system in relation to joint, welding direction and welding point shall be provided. 4.5 Related to the parent materials 4.5.1 Parent material type/grade Designation of the material(s) and any backing plates or supports used and any referenc

36、e standard(s); identification of the type of product (e.g. forged, cast, rolled, extruded). A WPS may cover a group of materials. 4.5.2 Dimensions of materials Thickness range of the joint; for circular workpieces the range of outside diameters. EN ISO 15609-3:2004 (E) 7 4.6 Filler or other addition

37、al material(s) the designation and reference standard for any filler material(s) or other additional material(s) used in the joint; the dimensions of any filler material(s) or other additional material(s) used in the joint; any special handling instructions for any filler material(s) or other additi

38、onal material(s) used in the joint. 4.7 Joint design A sketch showing the joint design/configuration, dimensions and tolerances, including surface finish, or reference to another standard which provides this information. 4.8 Joint preparation Joint preparation method, cleaning, degreasing etc.; for

39、magnetic materials any recommendation will be specified on the WPS, if necessary; any necessary protection/shielding of the prepared joint. 4.9 Jigs, fixtures and tooling The methods to be used for workpiece fixturing (including manual tack welding, if used). 4.10 Welding position Applicable welding

40、 positions in accordance with EN ISO 6947. 4.11 Back and/or front support Type(s) and dimensions (if any). 4.12 Magnetism If necessary, the components should be demagnetised using a qualified procedure with a reference number. 4.13 Welding technique The welding technique sketch showing details of al

41、l welding passes (tacking pass, welding pass, cosmetic pass). 4.14 Welding parameters 4.14.1 Electrical parameters Accelerating voltage in kilovolts (kV); beam current in milliamperes (mA) (pulse parameters if pulsing used); focusing lens current(s) in amperes (A), current control device setting(s)

42、(arbitrary units) or focus position with respect to workpiece surface; beam deflection: 1) direct current (DC) deflection, dimensions at workpiece surface; 2) alternating current (AC) oscillation: shape, and orientation with respect to the welding direction, frequency in hertz (Hz), dimensions (mm o

43、f deflection); EN ISO 15609-3:2004 (E) 8 overlap, slope up, slope down in seconds (s), millimetres (mm) or degrees (deg); slope profile. 4.14.2 Mechanical parameters Travel direction; surface travel speed (mm/min or mm/s); travel speed ramping details (if necessary) ; wire/filler feed rate, directio

44、n, position and angle. 4.14.3 Other parameters Working distance in millimetres (mm) and/or gun to work distance; pressure in the gun in pascals (Pa) or millibars (mbar); pressure in the chamber in pascals (Pa) or millibars (mbar). 4.15 Pre and post weld heating If preheating and/or post heating and/

45、or post weld heat treatment are required, the temperature and time at temperature shall be included on the WPS complete with any other instructions related to the heat treatment. If the electron beam is to be used for pre or post heating, the relevant parameters shall be recorded on the WPS. 4.16 Op

46、erations after welding Any mechanical and/or chemical and/or heat treatment. EN ISO 15609-3:2004 (E) 9 Annex A (informative) Example of a Welding Procedure Specification for electron beam welding (process 51) WPS identification: Manufacturer: WPQR N: Equipment identification : welding machine: gun t

47、ype: cathode type: filler material(s) feeding system: Parent material specification : 1: 2: - material thickness (mm) : 1: outside diameter (mm): 2: Filler or other additional material: designation: dimensions: handling: Joint type: sheet or plate cylindrical axial radial o t h e r Joint design Weld

48、ing technique Jigs, fixtures and tooling: yes no Mechanically fixed: Tack weld; process: Back support : yes no Front support: yes no EN ISO 15609-3:2004 (E) 10 Preparation: Demagnetisation procedure reference number: Procedure Tacking pass Welding pass Cosmetic pass Welding position Welding techniqu

49、e Accelerating voltage (kV) Beam current (mA) continuous pulse: - frequency: - amplitude: - other: Focusing lens current(s)(A) or Focus setting Beam deflection DC deflection AC oscillation shape frequency (Hz) dimensions : -longitudinal - transverse Overlap (s, mm or deg) Slope up (s, mm or deg) Slope down (s, mm or deg