BS EN ISO 15610-2003 Specification and qualification of welding procedures for metallic materials - Qualification based on tested welding consumables《金属材料焊接程序的规范和认可 基于试验消耗品的认可》.pdf

1、BRITISH STANDARD BS EN ISO 15610:2003 Specification and qualification of welding procedures for metallic materials Qualification based on tested welding consumables The European Standard EN ISO 15610:2003 has the status of a British Standard ICS 25.160.10 BS EN ISO 15610:2003 This British Standard w

2、as published under the authority of the Standards Policy and Strategy Committee on 3 December 2003 BSI 3 December 2003 ISBN 0 580 43045 6 National foreword This British Standard is the official English language version of EN ISO 15610:2003. It is identical with ISO 15610:2003. It supersedes BS EN 28

3、8-5:1995 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee WEE/36, Approval of welding procedures and welders, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-refe

4、rences The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of Britis

5、h Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present

6、to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an insi

7、de front cover, the EN ISO title page, pages 2 to 8, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsEUROPEANSTANDARD NORMEEUROPENNE EUROPISCHENORM ENISO1

8、5610 November2003 ICS25.160.10 Supersedes EN2885:1994 Englishversion Specificationandqualificationofweldingproceduresformetallic materialsQualificationbasedontestedweldingconsumables (ISO15610:2003) Descriptifetqualificationdunmodeopratoiredesoudage pourlesmatriauxmtalliquesQualificationbasesur desp

9、roduitsconsommablessoumisessais(ISO 15610:2003) AnforderungundQualifizierungvonSchweiverfahrenfr metallischeWerkstoffeQualifizierungaufgrunddes EinsatzesvongeprftenSchweizustzen(ISO 15610:2003) ThisEuropeanStandardwasapprovedbyCENon7May2003. CENmembersareboundtocomplywiththeCEN/CENELECInternalRegula

10、tionswhichstipulatetheconditionsforgivingthisEurope an Standardthestatusofanationalstandardwithoutanyalteration.Uptodatelistsandbibliographicalreferencesconcernings uchnational standardsmaybeobtainedonapplicationtotheManagementCentreortoanyCENmember. ThisEuropeanStandardexistsinthreeofficialversions

11、(English,French,German).Aversioninanyotherlanguagemadebytra nslation undertheresponsibilityofaCENmemberintoitsownlanguageandnotifiedtotheManagementCentrehasthesamestatusasthe official versions. CENmembersarethenationalstandardsbodiesofAustria,Belgium,CzechRepublic,Denmark,Finland,France,Germany,Gree

12、ce, Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal,Slovakia,Spain,Sweden,SwitzerlandandUn ited Kingdom. EUROPEANCOMMITTEEFORSTANDARDIZATION COMITEUROPENDENORMALISATION EUROPISCHESKOMITEEFRNORMUNG ManagementCentre:ruedeStassart,36B1050Brussels 2003CEN Allrightsofexploitati

13、oninanyformandbyanymeansreserved worldwideforCENnationalMembers. Ref.No.ENISO15610:2003EENISO15610:2003(E) 2 Contents Page Foreword3 Introduction .4 1 Scope 4 2 Normativereferences 5 3 Termsanddefinitions. .5 4 Preliminaryweldingprocedurespecifications(pWPS) . 5 5 Qualificationoftheweldingprocedure

14、.5 6 Rangeofqualification .5 7 Validity 7 8 WeldingProcedureQualificationRecord(WPQR) . 7 Bibliography 8ENIS O 15610:2003 (E) 3 Foreword Thisdocument(ENISO15610:2003)hasbeenpreparedbyTechnicalCommitteeCEN/TC 121“Welding“,the secretariat ofw hich ish eld by DS, inc ollaboration withISO/ TC4 4 “Weldin

15、g and alliedprocesses“. ThisEurop ean StandardENISO 15610:2003sh all be given thes tatusof a nationalst andard, either by publication ofanidenticaltextorbyendorsement,atthelatestbyMay2004,andconflictingnationalstandardsshallbe withdrawna t thelatest byMay20 04. Thisdocu mentsupersedesEN2 885: 1994.

16、This document hasbe enpr eparedu ndera mandate given to CEN by the EuropeanCo mmissionandtheEurop ean Free TradeAssocia tion. AccordingtotheCEN/CENELECInternalRegulations,thenationalstandardsorganizationsofthefollowing countriesareboundtoimplementthisEuro peanStandard:Austria,Belgium,CzechRepublic,D

17、enmark,Finland, France,Germany,Greece,Hungary,Iceland,Ireland,Italy,Luxembourg,Malta,Netherlands,Norway,Portugal, Slovakia,S pain, Sweden,Swi tzerlandandtheUnitedKin gdom.ENISO15610:2003(E) 4 Introduction InENISO15607,oneofthemethodsofweldingprocedurequalificationisbasedontestedweldingconsumables. 1

18、Scope ThisEuropeanStandardisapartofaseriesofstandards,detailsofthisseriesaregiveninENISO15607:2003, annexA. ThisstandardgivesthenecessaryinformationtoexplaintherequirementsreferencedinENISO15607:2003about thequalificationofweldingproceduresbasedontestedconsumables. Inaddition,itgivestherangeofqualif

19、ication. ThisEuropeanStandardappliestoarcandgasweldinginaccordancewithTable1. Table1Applicableweldingprocesses Processnumber accordingtoEN ISO4063 Weldingprocess Process applicable foralloys basedon steel Process applicable foralloys basedon aluminium 111 Manualmetalarcwelding(metalarc weldingwithco

20、veredelectrode) X 114 Selfshieldedtubularcoredarc welding X 131 Metalinertgaswelding;MIG welding XX 135 Metalactivegaswelding;MAG welding X 136 Tubularcoredmetalarcweldingwith activegasshield X 137 Tubularcoredmetalarcweldingwith inertgasshield X 141 Tungsteninertgaswelding;TIG welding XX 15 Plasmaa

21、rcwelding X X 3 Gaswelding X NOTEXindicatestheprocessforwhichENISO15610isapplicableandindicatestheprocess forwhichthestandardisnotapplicable. Otherfusionweldingprocessesmaybeacceptedifspecified. Thisstandardislimitedtoapplicationtoparentmetalswhichproduceacceptablemicrostructuresandpropertiesin theh

22、eataffectedzonewhichdonotdeterioratesignificantlyinservice.ENISO15610:2003(E) 5 Thisstandardisnotapplicablewhererequirementsforhardnessorimpactproperties,preheating,controlledheat input,interpasstemperatureandpostweldheattreatmentarespecifiedfortheweldedjoint. Theuseofthisstandardmayalsoberestricted

23、byanapplicationstandardoraspecification. 2 Normativereferences ThisEuropeanStandardincorporatesbydatedorundatedreference,provisionsfromotherpublications.These normativereferencesarecitedattheappropriateplacesinthetext,andthepublicationsarelistedhereafter.For datedreferences,subsequentamendmentstoorr

24、evisionsofanyofthesepublicationsapplytothisEuropean Standardonlywhenincorporatedinitbyamendmentorrevision.Forundatedreferencesthelatesteditionofthe publicationreferredtoapplies(includingamendments). ENISO4063, WeldingandalliedprocessesNomenclatureofprocessesandreferencenumbers(ISO 4063:1998). ENISO1

25、5607:2003, SpecificationandqualificationofweldingproceduresformetallicmaterialsGeneralrules (ISO15607:2003). CRISO15608, WeldingGuidelinesforametallicmaterialgroupingsystem(ISO/TR15608:2000). prENISO156091, SpecificationandapprovalofweldingproceduresformetallicmaterialsWeldingprocedure specification

26、Part1:Arcwelding(ISO/DIS156091:2000). ENISO156092, SpecificationandqualificationofweldingproceduresformetallicmaterialsWeldingprocedure specificationPart2:Gaswelding(ISO156092:2001). 3 Termsanddefinitions ForthepurposesofthisEuropeanStandard,thetermsanddefinitionsgiveninENISO15607:2003apply. 4 Preli

27、minaryweldingprocedurespecifications(pWPS) ThequalificationofaweldingprocedurebasedontestedweldingconsumablesshallbebasedonapWPS accordingtoprENISO156091orENISO156092.ThispWPSshallspecifytherangeforalltherelevant parameters. 5 Qualificationoftheweldingprocedure Theessentialitemsforthequalificationar

28、e: specificationsofparentmetal(s)tobeused; weldingconditionsspecifiedbythemanufacturerofthetestedweldingconsumablesasshowninthe manufacturerspublishedliterature; aspecificpWPStobeselectedaccordingtoprENISO156091orENISO156092andsuitableforthe application. 6 Rangeofqualification 6.1General Allthecondi

29、tionsofqualificationstatedbelowshallbemetindependentlyofeachother.ENISO15610:2003(E) 6 Changesoutsideoftherangesofqualificationshallrequireanotherweldingprocedurequalification. 6.2Relatedtotheweldedjoint 6.2.1 Parentmaterial ThisstandardisapplicableforlimitedgroupsofmaterialsdefinedinTable2. Table2A

30、pplicablegroupsofmaterials CRISO15608 Steel CRISO15608 aluminiumanditsalloys 1.1 8.1 21 22.1 22.2 Jointsbetweendissimilarmaterialgroupsarenotpermitted,exceptforjointsbetweengroup22.1andgroup22.2. 6.2.2 Parentmaterialthickness Thisstandardisapplicabletothicknesses3mm t 40mm. 6.2.3 Filletweldthroatthi

31、ckness Thisstandardisapplicableto a 3mm. 6.2.4 Diameterofpipes Thisstandardisapplicabletopipediameter D25mm. 6.3Commontoallweldingprocesses 6.3.1Multiprocess Multiprocessproceduresarepermittedprovidingtestedconsumablesareusedthroughouttheweld. 6.3.2 Weldingpositions Theweldingpositionisrestrictedtot

32、hepositionsidentifiedinthemanufacturersliterature. 6.3.3 Weldingconsumables Thequalificationisrestrictedtothemanufacturerandtradenameoftheweldingconsumablesselected. 6.3.4 Typeofcurrent Thetypeofcurrentandpolarityarelimitedtothoseidentifiedinthemanufacturersliterature. 6.4Specifictoeachweldingproces

33、s 6.4.1 Processes131,135,136and137 Theshieldinggas(faceand/orback)islimitedtothoseidentifiedinthemanufacturersliterature. Thequalificationisrestrictedtothesinglewirewelding.ENISO15610:2003(E) 7 6.4.2 Process141and15 Theshieldinggas(faceand/orback)islimitedtothoseidentifiedinthemanufacturersliteratur

34、e. 7Validity Theweldingproceduremaybeusedaslongastheweldingconditionsrecommendedbytheconsumables manufactureraremet. 8 WeldingProcedureQualificationRecord(WPQR) TheWPQRshallconsistofcopiesofrelevantmanufacturersliteraturesupportingtheweldingconditionsgivenin thepWPSandanindicationofthefillermetalsta

35、ndardtowhichthefillermetalwastested,ifany.Therelevant itemslistedfortheWPSintherelevantpartofprENISO15609shallbeincluded.IfthepWPSisconsistentwith themanufacturersliterature,theWPQRshallbesignedanddatedbytheexaminerorexaminingbody.ENISO15610:2003(E) 8 Bibliography EN439, ISO14175, Weldingconsumables

36、Shieldinggasesforarcweldingandcutting. WeldingconsumablesShieldinggasesforarcweldingandcutting .BS EN ISO 15610:2003 BSI 389 Chiswick High Road London W4 4AL BSI British Standards Institution BSI is the independent national body responsible for preparing British Standards. It presents the UK view on

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