BS EN ISO 15613-2004 Specification and qualification of welding procedures for metallic materials - Qualification based on pre-production welding test《金属材料的焊接程序的鉴定和规范 基于预生产焊接试验的合格鉴.pdf

1、BRITISH STANDARD BS EN ISO 15613:2004 Specification and qualification of welding procedures for metallic materials Qualification based on pre-production welding test The European Standard EN ISO 15613:2004 has the status of a British Standard ICS 25.160.10 BS EN ISO 15613:2004 This British Standard

2、was published under the authority of the Standards Policy and Strategy Committee on 22 June 2004 BSI 22 June 2004 ISBN 0 580 43986 0 National foreword This British Standard is the official English language version of EN ISO 15613:2004. It is identical with ISO 15613:2004. It supersedes BS EN 288-8:1

3、995 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee WEE/36, Approval testing of welding procedures, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references Th

4、e British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standar

5、ds Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the re

6、sponsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front

7、cover, the EN ISO title page, pages 2 to 9 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15613 June 2004 ICS 25.160

8、.10 English version Specification and qualification of welding procedures for metallic materials - Qualification based on pre-production welding test (ISO 15613:2004) Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques - Qualification sur la base dun assemblage sou

9、d de prproduction (ISO 15613:2004) Anforderung und Anerkennung von Schweiverfahren fr metaltallische Werkstoffe - Qualifizierung aufgrund einer vorgezogenen Arbeitsprfung (ISO 15613:2004) This European Standard was approved by CEN on 7 May 2003. CEN members are bound to comply with the CEN/CENELEC I

10、nternal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN me

11、mber. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN membe

12、rs are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and Unit

13、ed Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels 2004 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 15613:

14、2004: EEN ISO 15613:2004 (E) 2 Contents page Foreword3 Introduction .4 1 Scope5 2 Normative references5 3 Terms and definitions6 4 Preliminary welding procedure specifications (pWPS) .6 5 Qualification of the welding procedure .6 6 Welding of test pieces.6 7 Testing6 7.1 Fusion welding.6 7.2 Resista

15、nce welding7 7.2.1 General7 7.2.2 Overlap welding.7 7.2.3 Butt welding.7 8 Range of qualification .7 9 Validity7 10 Welding procedure qualification record (WPQR) .8 Annex ZA (informative) Relationship between this European Standard and the essential requirements of EU directive 97/23/EC 9 EN ISO 156

16、13:2004 (E) 3 Foreword This document (EN ISO 15613:2004) has been prepared by Technical Committee CEN/TC 121 “Welding“, the secretariat of which is held by DS, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes“. This European Standard EN ISO 15613:2003 shall be given

17、the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2004, and conflicting national standards shall be withdrawn at the latest by December 2004. This document supersedes EN 288-8:1995. This document has been prepared under a manda

18、te given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations,

19、the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Po

20、land, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN ISO 15613:2004 (E) 4 Introduction In EN ISO 15607, one of the methods of welding procedure qualification is based on pre-production welding test. Qualification based on a pre-production welding test can be used whe

21、re the shape and dimensions of the standard test pieces (e.g. those of prEN ISO 15614) do not adequately represent the joint to be welded. In such cases, one or more special test pieces can be made to simulate the production joint in all essential features, e.g. dimensions, restraint, heat sink effe

22、cts, limited access. In the case of resistance welding, actual components have to be used for the pre-production test. EN ISO 15613:2004 (E) 5 1 Scope This European Standard is a part of a series of standards, details of this series are given in EN ISO 15607:2003, annex A. This standard specifies ho

23、w a preliminary welding procedure specification is qualified based on pre-production welding tests. The principles of this standard may be applied to other welding processes. This standard is applicable to arc welding, gas welding, beam welding, resistance welding, stud welding and friction welding

24、of metallic materials. The use of this standard can be restricted by an application standard or specification. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places

25、in the text, and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referre

26、d to applies (including amendments). EN ISO 15607:2003, Specification and qualification of welding procedures for metallic materials - General rules (ISO 15607:2003). CR ISO 15608:2000, Welding - Guidelines for a metallic material grouping system (ISO/TR 15608:2000). prEN ISO 15609-1, Specification

27、and approval of welding procedures for metallic materials - Welding procedure specification - Part 1: Arc welding (ISO/DIS 15609-1:2000). EN ISO 15609-2, Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 2: Gas welding (ISO 15609-2:

28、2001). prEN ISO 15609-3, Specification and qualification of welding procedures for metallic materials - Welding procedure specification - Part 3: Electron beam welding (ISO/DIS 15609-3:2000). prEN ISO 15609-4, Specification and qualification of welding procedures for metallic materials - Welding pro

29、cedure specification - Part 4: Laser beam welding (ISO/DIS 15609-4:2000). prEN ISO 15609-5, Specification and approval of welding procedures for metallic materials - Welding procedure specification - Part 5: Resistance welding (ISO/DIS 15609-5:2000). EN ISO 15614-1, Specification and qualification o

30、f welding procedures for metallic materials - Welding procedure test - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys (ISO 15614-1:2003). prEN ISO 15614-2, Specification and approval of welding procedures for metallic materials - Welding procedure tests - Part 2: A

31、rc welding of aluminium and its alloys (ISO/DIS 15614-2:2000). prEN ISO 15614-3, Specification and qualification of welding procedures for metallic materials - Welding procedure tests - Part 3: Welding procedure tests for the arc welding of casts iron (was submitted to CEN Enquiry as prEN 288-12). p

32、rEN ISO 15614-4, Specification and qualification of welding procedures for metallic materials - Welding procedure tests - Part 4: Finishing welding of aluminium castings (was submitted to CEN Enquiry as prEN 288-13). prEN ISO 15614-5, Specification and approval of welding procedures for metallic mat

33、erials - Welding procedure tests - Part 5: Arc welding of titanium, zirconium and their alloys (ISO/DIS 15614-5:2000). EN ISO 15613:2004 (E) 6 prEN ISO 15614-6, Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 6: Copper and copper alloys. E

34、N ISO 15614-8, Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 8: Welding of tubes to tube-plate joints (ISO 15614-8:2002). prEN ISO 15614-9, Specification and qualification of welding procedures for metallic materials - Welding procedure

35、tests - Part 9: Underwater hyperbaric wet welding (ISO/DIS 15614-9:2000). prEN ISO 15614-10, Specification and approval of welding procedures for metallic materials - Welding procedure test - Part 10: Hyperbaric dry welding (ISO/DIS 15614-10:2000). EN ISO 15614-11, Specification and qualification of

36、 welding procedures for metallic materials - Welding procedure test - Part 11: Electron and laser beam welding (ISO 15614-11:2002). prEN ISO 15614-12:2002, Specification and approval of welding procedures for metallic materials - Welding procedure tests - Part 12: Spot, seam and projection welding (

37、ISO/DIS 15614-12:2000). prEN ISO 15614-13:2002, Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 13: Resistance butt and flash welding (ISO/DIS 15614-13:2002). ISO 10447, Welding - Peel and chisel testing of resistance spot, projection and

38、seam welds. 3 Terms and definitions For the purposes of this European Standard, the terms and definitions given in EN ISO 15607:2003 apply. 4 Preliminary welding procedure specifications (pWPS) The preliminary welding procedure specification shall be prepared in accordance with prEN ISO 15609-1 or E

39、N ISO 15609-2. 5 Qualification of the welding procedure The qualification of the welding procedure shall be carried out by an examiner or examining body in accordance with the relevant part of prEN ISO 15614 as modified by this standard. 6 Welding of test pieces Preparation and welding of the test p

40、ieces shall be carried out under the general conditions of production welding which they shall represent with shapes and dimensions of the test piece simulating the actual welding conditions of the structure. This includes welding positions and other essential items, e.g. stress conditions, heating

41、effects, limited access, edge condition. When actual components are used, jigs and fixtures shall be those which will be used in production. If tack welds are to be fused into the final joint they shall be included in the test piece. 7 Testing 7.1 Fusion welding The testing of the test pieces shall

42、as far as possible be carried out in accordance with the relevant part of prEN ISO 15614. EN ISO 15613:2004 (E) 7 In general, the following tests are to be performed at least: a) visual inspection (100 %); b) surface crack detection (for non-magnetic materials, penetrant testing only); c) hardness t

43、ests (not required for parent metals of ferritic steels with R m 420 N/mm 2or R e 275 N/mm 2or for steels according to group 8 or aluminium alloys in accordance with groups 21 and 22 of CR ISO 15608:2000); d) macroscopic examination (number depends on the geometry of the structure). 7.2 Resistance w

44、elding 7.2.1 General If available, the results of other WPS could be taken into consideration if all conditions are sufficiently comparable, e.g. equipment, electrodes, material (type, surface, thickness) and weld data. 7.2.2 Overlap welding If a pre-production weld test of overlap welds relates to

45、prEN ISO 15614-12:2002, all types of tests according to Table 1 of that standard shall be carried out as far as necessary. In general, the following tests shall be performed at least: a) visual inspection; b) work shop test to determine weld size and fracture type; c) macroscopic examination to dete

46、rmine at least nugget diameter and indentation respectively minimum width of a resistance seam weld (number depends on the geometry of the structure); d) chisel tests according to ISO 10447 of pre-production test piece. 7.2.3 Butt welding If a pre-production weld test of butt welds relates to prEN I

47、SO 15614-13:2002, all types of test related to Table 1 of that standard shall be carried out as far as possible. In general, the following tests shall be performed at least: a) visual inspection (penetrant testing); b) destructive tests, especially bend tests or tests by deformation of the whole pre

48、-production test piece. 8 Range of qualification Any qualification issued under this standard is limited to the type of joint used in the pre-production test. The range of qualification is generally in accordance with the relevant parts of prEN ISO 15614 for welding procedure tests. However the rang

49、e of qualification for thickness can be applied to each component in the joint, as well as weld thickness. In the case of resistance welding, the qualification range is limited to the pre-production test piece which was tested. 9 Validity The qualified welding procedure based on pre-production welding test is valid as far as the welding production is carried out in the specified range, see clause 8. EN ISO 15613:2004 (E) 8 10 Welding procedure qualification record (WPQR) The welding procedure qu