BS EN ISO 15614-13-2012 Specification and qualification of welding procedures for metallic materials Welding procedure test Upset (resistance butt) and flash welding《金属材料焊接工艺规程及评定 .pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS EN ISO 15614-13:2012Specification and qualificationof welding procedures formetallic materials Weldingprocedure testPart 13: Upset (resistance butt) and flashwelding (ISO 1561

2、4-13:2012)BS EN ISO 15614-13:2012 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO15614-13:2012. It supersedes BS EN ISO 15614-13:2005 which iswithdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee WEE/36, Qualification of weldi

3、ng personnel and weldingprocedures.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institut

4、ion 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 70729 2ICS 25.160.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 July 2012.Amendments issued s

5、ince publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 15614-13 July 2012 ICS 25.160.10 Supersedes EN ISO 15614-13:2005English Version Specification and qualification of welding procedures for metallic materials - Welding procedure test - Part 13: Upset (resistanc

6、e butt) and flash welding (ISO 15614-13:2012) Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques - preuve de qualification dun mode opratoire de soudage - Partie 13: Soudage en bout par rsistance pure et soudage par tincelage (ISO 15614-13:2012) Anforderung und Qu

7、alifizierung von Schweiverfahren fr metallische Werkstoffe - Schweiverfahrensprfung - Teil 13: Pressstumpf- und Abbrennstumpfschweien (ISO 15614-13:2012) This European Standard was approved by CEN on 30 June 2012. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipul

8、ate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European St

9、andard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the n

10、ational standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,

11、Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2012 CEN All rights of exploitation in any form and by any means reserv

12、ed worldwide for CEN national Members. Ref. No. EN ISO 15614-13:2012: EBS EN ISO 15614-13:2012EN ISO 15614-13:2012 (E) 3 Foreword This document (EN ISO 15614-13:2012) has been prepared by Technical Committee ISO/TC 44 “Welding and allied processes” in collaboration with Technical Committee CEN/TC 12

13、1 “Welding” the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2013, and conflicting national standards shall be withdrawn at the latest by January 20

14、13. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 15614-13:2005. According to the CEN/CENELEC Intern

15、al Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ire

16、land, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 15614-13:2012 has been approved by CEN as a EN ISO 15614-13:2012 without any modification. BS E

17、N ISO 15614-13:2012ISO 15614-13:2012(E) ISO 2012 All rights reserved iiiContents Page Foreword iv Introduction vi 1 Scope 1 2 Normative references 1 3 Terms and definitions . 2 4 Preliminary welding procedure specification . 2 5 Welding procedure test . 3 6 Test pieces and test specimens 3 6.1 Gener

18、al . 3 6.2 Shape and dimensions of test specimens 3 6.3 Welding of components, test pieces or test specimens . 5 7 Testing and examination 5 7.1 Extent of testing 5 7.2 Non-destructive testing (NDT) . 5 7.3 Destructive tests 6 7.4 Macrosection . 6 7.5 Hardness distribution . 6 7.6 Re-testing . 6 8 R

19、ange of qualification . 7 8.1 General . 7 8.2 Related to the manufacturer . 7 8.3 Related to the parent metal 7 8.4 Welding procedures 7 8.5 Test certificate . 7 9 Welding procedure qualification record . 7 Annex A (informative) Example of welding procedure qualification Test certificate 8 Annex B (

20、informative) Example of welding procedure qualifications record form (WPQR) . 9 BS EN ISO 15614-13:2012ISO 15614-13:2012(E) iv ISO 2012 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The

21、 work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-gove

22、rnmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. T

23、he main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vot

24、e. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 15614-13 was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommi

25、ttee SC 6, Resistance welding and allied mechanical joining. This second edition cancels and replaces the first edition (ISO 15614-13:2005), which has been technically revised. ISO 15614 consists of the following parts, under the general title Specification and qualification of welding procedures fo

26、r metallic materials Welding procedure test: Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys Part 2: Arc welding of aluminium and its alloys Part 3: Fusion welding of non-alloyed and low-alloyed cast irons Part 4: Finishing welding of aluminium castings Part 5: Arc

27、welding of titanium, zirconium and their alloys Part 6: Arc and gas welding of copper and its alloys Part 7: Overlay welding Part 8: Welding of tubes to tube-plate joints Part 9: Arc underwater hyperbaric wet welding Part 10: Hyperbaric dry welding: Part 11: Electron and laser beam welding Part 12:

28、Spot, seam and projection welding Part 13: Upset (resistance butt) and flash welding Part 14: Laser-arc hybrid welding of steels, nickel and nickel alloys BS EN ISO 15614-13:2012ISO 15614-13:2012(E) ISO 2012 All rights reserved vRequests for official interpretations of any aspect of this part of ISO

29、 15614 should be directed to the Secretariat of ISO/TC 44/SC 10 via your national standards body. A complete listing of these bodies can be found at www.iso.org. BS EN ISO 15614-13:2012ISO 15614-13:2012(E) vi ISO 2012 All rights reservedIntroduction It is intended that all new welding procedure qual

30、ifications be carried out in accordance with this part of ISO 15614 from the date of its issue. However, this part of ISO 15614 does not invalidate previous welding procedure qualifications made to other standards or specifications, provided the intent of its technical requirements is satisfied and

31、the previous welding procedure qualifications are relevant to the application and production work on which they are to be employed. Also, where additional tests have to be carried out to make the qualification technically equivalent, it is necessary only to perform the additional tests on a test pie

32、ce made in accordance with this part of ISO 15614. The various parts of ISO 15614 comprise, in their turn, a series of International Standards on welding, details of which are given in ISO 15607:2003, Annex A. BS EN ISO 15614-13:2012INTERNATIONAL STANDARD ISO 15614-13:2012(E) ISO 2012 All rights res

33、erved 1Specification and qualification of welding procedures for metallic materials Welding procedure test Part 13: Upset (resistance butt) and flash welding 1 Scope This part of ISO 15614 specifies tests for the qualification of welding procedure specifications applicable to upset (resistance butt)

34、 welding and flash welding of metallic materials, e.g. with solid, tubular, flat or circular cross-section. Its basic principles can also be applied to other resistance welding processes when this is stated in the specification. This part of ISO 15614 defines the conditions for carrying out tests an

35、d the limits of validity of a qualified welding procedure for all the practical welding operations that it covers. The tests required to qualify the procedure for a particular component or assembly depend on the performance and quality requirements of the component or assembly, as defined in the des

36、ign specification. The tests are intended to be carried out in accordance with the requirements of this part of ISO 15614, unless more severe tests are specified by the relevant application standard or specification and when these apply. NOTE Specific service, material, or manufacturing conditions c

37、an require more comprehensive testing than specified by this part of ISO 15614. Such tests can include microsections, fatigue or endurance tests, impact tests, radiographic testing, ultrasonic testing, corrosion testing and tests of components or complete welded assemblies. This part of ISO 15614 co

38、vers the following resistance welding processes, as defined in ISO 4063: 24 flash welding, using direct current or alternating current with various movement sequences, constant flashing and pulsed flashing; 25 resistance upset welding, using direct current or alternating current with various pressur

39、e sequences. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 4063:2009

40、, Welding and allied processes Nomenclature of processes and reference numbers ISO 4136, Destructive tests on welds in metallic materials Transverse tensile test ISO 5173, Destructive tests on welds in metallic materials Bend tests ISO 6520-2, Welding and allied processes Classification of geometric

41、 imperfections in metallic materials Part 2: Welding with pressure ISO 6892-1, Metallic materials Tensile testing Part 1: Method of test at room temperature BS EN ISO 15614-13:2012ISO 15614-13:2012(E) 2 ISO 2012 All rights reservedISO 9015-1, Destructive tests on welds in metallic materials Hardness

42、 testing Part 1: Hardness test on arc welded joints ISO 9015-2, Destructive tests on welds in metallic materials Hardness testing Part 2: Microhardness testing of welded joints ISO 11666, Non-destructive testing of welds Ultrasonic testing of welded joints Acceptance levels ISO 14271, Resistance wel

43、ding Vickers hardness testing (low force and microhardness) of resistance spot, projection, and seam welds ISO 14732, Welding personnel Approval testing of welding operators for fusion welding and of resistance weld setters for fully mechanized and automatic welding of metallic materials ISO 15607:2

44、003, Specification and qualification of welding procedures for metallic materials General rules ISO/TR 15608:2005, Welding Guidelines for a metallic materials grouping system ISO 15609-5, Specification and qualification of welding procedures for metallic materials Welding procedure specification Par

45、t 5: Resistance welding ISO 15620:2000, Welding Friction welding of metallic materials ISO 17637, Non-destructive testing of welds Visual testing of fusion-welded joints ISO 17638, Non-destructive testing of welds Magnetic particle testing ISO 17639, Destructive tests on welds in metallic materials

46、Macroscopic and microscopic examination of welds ISO 17640, Non-destructive testing of welds Ultrasonic testing Techniques, testing levels, and assessment ISO 17643, Non-destructive testing of welds Eddy current testing of welds by complex-plane analysis ISO 20482, Metallic materials Sheet and strip

47、 Erichsen cupping test ISO 23277, Non-destructive testing of welds Penetrant testing of welds Acceptance levels ISO 23278, Non-destructive testing of welds Magnetic particle testing of welds Acceptance levels ISO 23279, Non-destructive testing of welds Ultrasonic testing Characterization of indicati

48、ons in welds 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 15607 and ISO 6520-2 apply. 4 Preliminary welding procedure specification The preliminary welding procedure specification (pWPS) shall be prepared in accordance with ISO 15609-5. It shall s

49、pecify all relevant parameters and requirements. BS EN ISO 15614-13:2012ISO 15614-13:2012(E) ISO 2012 All rights reserved 35 Welding procedure test The manufacturing and testing of components and/or test pieces representing the type of welding used in production shall be in accordance with Clauses 6 and 7. The resistance weld setter who satisfactorily undertakes the welding procedure test in accordance with this part of ISO 15614 sha