BS EN ISO 15614-4-2005 Specification and qualification of welding procedures for metallic materials - Welding procedure test - Finishing welding of aluminium castings《金属材料焊接过程的规范和鉴.pdf

1、BRITISH STANDARDBS EN ISO 15614-4:2005Incorporating corrigendum July 2007Specification and qualification of welding procedures for metallic materials Welding procedure test Part 4: Finishing welding of aluminium castingsICS 25.160.10g49g50g3g38g50g51g60g44g49g42g3g58g44g55g43g50g56g55g3g37g54g44g3g5

2、1g40g53g48g44g54g54g44g50g49g3g40g59g38g40g51g55g3g36g54g3g51g40g53g48g44g55g55g40g39g3g37g60g3g38g50g51g60g53g44g42g43g55g3g47g36g58BS EN ISO 15614-4:2005This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 July 2005 BSI 2008ISBN 978 0 580 605

3、51 2National forewordThis British Standard is the UK implementation of EN ISO 15614-4:2005, incorporating corrigendum October 2007. It is identical with ISO 15614-4:2005, incorporating corrigendum July 2007.The UK participation in its preparation was entrusted to Technical Committee WEE/36, Qualific

4、ation of welding personnel and welding procedures.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application.Compliance wi

5、th a British Standard cannot confer immunity from legal obligations.Amendments/corrigenda issued since publicationDate Comments29 February 2008 Implementation of ISO corrigendum July 2007 (Annex ZZ deleted) with CEN endorsement corrigendum October 2007EUROPEAN STANDARDNORME EUROPENNEEUROPISCHE NORME

6、N ISO 15614-4July 2005ICS 25.160.10 Incorporating corrigendum October 2007English VersionSpecification and qualification of welding procedures for metallicmaterials - Welding procedure test - Part 4: Finishing welding ofaluminium castings (ISO 15614-4:2005)Descriptif et qualification dun mode oprato

7、ire de soudagepour les matriaux mtalliques - Epreuve de qualificationdun mode opratoire de soudage - Partie 4: Rparation parsoudage pour les travaux de finition des pices moules enaluminium (ISO 15614-4:2005)Anforderung und Qualifizierung von Schweiverfahren frmetallische Werkstoffe - Schweiverfahre

8、nsprfung - Teil4: Fertigungsschweien von Aluminiumguss (ISO 15614-4:2005)This European Standard was approved by CEN on 20 June 2005.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national stand

9、ard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other lang

10、uage made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germ

11、any, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia,Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMIT EUROPEN DE NORMALISATIONEUROPISCHES KOMITEE FR NORMUNGManagement Ce

12、ntre: rue de Stassart, 36 B-1050 Brussels 2005 CEN All rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN ISO 15614-4:2005: EForeword This document (EN ISO 15614-4:2005) has been prepared by Technical Committee CEN/TC 121 “Welding“, the secreta

13、riat of which is held by DIN, in collaboration with Technical Committee ISO/TC 44 “Welding and allied processes“. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by January 2006, and conflicting nati

14、onal standards shall be withdrawn at the latest by January 2006. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informa

15、tive Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Ge

16、rmany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. BS EN ISO 15614-4:2005Reference numberISO 15614-4:2005(E)INTERNATIONAL STANDARD ISO15614-4First edition2005

17、-07-01Specification and qualification of welding procedures for metallic materials Welding procedure test Part 4: Finishing welding of aluminium castings Descriptif et qualification dun mode opratoire de soudage pour les matriaux mtalliques preuve de qualification dun mode opratoire de soudage Parti

18、e 4: Rparation par soudage pour les travaux de finition des pices moules en aluminium BS EN ISO 15614-4:2005ii iiiContents Page Foreword iv 1 Scope . 1 2 Normative references . 1 3 Terms and definitions. 2 4 Preliminary welding procedure specification (pWPS) 2 5 Welding procedure test 2 6 Test piece

19、s 3 7 Examination and testing 6 8 Range of qualification 10 9 Welding procedure qualification record (WPQR) 11 Annex A (informative) Welding procedure qualification record (WPQR) form 12 BS EN ISO 15614-4:2005iv Foreword ISO (the International Organization for Standardization) is a worldwide federat

20、ion of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committe

21、e. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance

22、with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires app

23、roval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 15614-4 was prepared by Technical Com

24、mittee ISO/TC 44, Welding and allied processes, Subcommittee SC 10, Unification of requirements in the field of metal welding. ISO 15614 consists of the following parts, under the general title Specification and qualification of welding procedures for metallic materials Welding procedure test: Part

25、1: Arc and gas welding of steels and arc welding of nickel and nickel alloys Part 2: Arc welding of aluminium and its alloys Part 3: Arc welding of cast iron Part 4: Finishing welding of aluminium castings Part 5: Arc welding of titanium, zirconium and their alloys Part 6: Arc welding of copper and

26、its alloys Part 7: Overlay welding Part 8: Welding of tubes to tube-plate joints Part 9: Underwater hyperbaric wet welding Part 10: Hyperbaric dry welding Part 11: Electron and laser beam welding Part 12: Spot, seam and projection welding Part 13: Resistance butt and flash welding Annex ZZ provides

27、a list of corresponding International and European Standards for which equivalents are not given in the text. Requests for official interpretations of any aspects of this part of ISO 15614 should be directed to the Secretariat of ISO/TC 44/SC 10 via your national standards body. A complete listing o

28、f these bodies can be found at www.iso.org. BS EN ISO 15614-4:20051Specification and qualification of welding procedures for metallic materials Welding procedure test Part 4: Finishing welding of aluminium castings 1 Scope This part of ISO 15614 is one of a series of standards, details of which are

29、given in ISO 15607:2003, Annex A. It specifies how a welding procedure specification for finishing welding of aluminium castings is qualified by welding procedure tests. It does not apply to repair welding. For joint welding, ISO 15614-2 applies. Arc welding of aluminium castings is covered by the f

30、ollowing processes as defined in ISO 4063: 131 metal inert gas welding, MIG welding; 141 tungsten inert gas arc welding; TIG welding; 15 plasma arc welding. Other fusion welding processes by agreement. Shielding gases used in these processes are: argon ISO 14175 I1; helium ISO 14175 I2; argon-helium

31、 mixture ISO 14175 I3. Other shielding gases by agreement. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (in

32、cluding any amendments) applies. EN 571-1, Non destructive testing Penetrant testing Part 1: General principles ISO 4063, Welding and allied processes Nomenclature of processes and reference numbers ISO 6947, Welds Working positions Definitions of angles of slope and rotation ISO 9017, Destructive t

33、ests on welds in metallic materials Fracture test BS EN ISO 15614-4:20052 ISO 10042, Arc-welded joints in aluminium and its weldable alloys Guidance on quality levels for imperfections ISO 14175, Welding consumables Shielding gases for arc welding and cutting ISO 15607:2003, Specification and qualif

34、ication of welding procedures for metallic materials General rules ISO/TR 15608, Welding Guidelines for a metallic materials grouping system ISO 15609-1, Specification and qualification of welding procedures for metallic materials Welding procedure specification Part 1: Arc welding ISO 15614-2:2005,

35、 Specification and qualification of welding procedures for metallic materials Welding procedure test Part 2: Arc welding of aluminium and its alloys ISO 17635, Non-destructive testing of welds General rules for fusion welds in metallic materials ISO 17636, Non-destructive testing of welds Radiograph

36、ic testing of fusion-welded joints ISO 17637, Non-destructive testing of welds Visual testing of fusion-welded joints ISO 17639, Destructive tests on welds in metallic materials Macroscopic and microscopic examination of welds 3 Terms and definitions For the purposes of this document, the terms and

37、definitions given in ISO 15607 and the following apply. 3.1 production welding any welding carried out before final delivery to the end user 3.1.1 joint welding production welding used to assemble components together to obtain an integral unit NOTE This includes the welding of cast or wrought compon

38、ents as well as combinations of cast and wrought materials. 3.1.2 finishing welding welding carried out during production in order to remove casting defects and core openings to ensure the agreed quality of castings 4 Preliminary welding procedure specification (pWPS) The preliminary welding procedu

39、re specification shall be prepared in accordance with ISO 15609-1. 5 Welding procedure test The preparation and testing of test pieces representing the type of welding used in production shall be in accordance with Clauses 6 and 7. The welder shall only be qualified by welding test pieces in accorda

40、nce with Clause 6. BS EN ISO 15614-4:200536 Test pieces 6.1 General Test pieces shall be cast as one test piece in accordance with Figure 1 or three separate test pieces in accordance with Figure 2 or may be taken from a production casting which exhibits the same features as Figure 1 or 2 (slot, hol

41、e and groove). Machining of the test pieces is permitted. 6.2 Shape and dimensions of test pieces The shape and minimum dimensions shall be in accordance with Figures 1 and 2. Dimensions in millimetres Key t material thickness Figure 1 Combined test piece with slot, hole and groove BS EN ISO 15614-4

42、:20054 Dimensions in millimetres Key t material thickness Figure 2 Single test pieces with slot, hole and groove 6.3 Welding of test pieces Preparation and welding of test pieces shall be carried out in accordance with the pWPS and under the general conditions of welding in production which they sha

43、ll represent. The demonstration shall be as shown in Figure 3. In each case one stop and restart is required. BS EN ISO 15614-4:20055Dimensions in millimetres slot hole groove Key A1 shall show the filling up of a slot. Normally the test piece shall be welded in “vertical up” position PF or “flat” p

44、osition PA as defined in ISO 6947. Undercuts on the corner and lack of fusion are critical. A2 shall show the filling up of a slot. Normally the test piece shall be welded in position PA. Cracks, crater pipes, crater cracks, undercuts and lack of fusion are critical. B1 shall show the filling up of

45、a hole. Normally the test piece shall be welded in position PA, in which it demonstrates the welding of a hole in a casting. Normally a backing will be used. Inclusions and lack of fusion are critical. C1 shows the production welding of a rib. Normally the test piece shall be welded in position PF o

46、r PA. Undercuts on the corner and lack of fusion are critical. C2 shall be welded in the direction shown in the figure. One stop and restart is required. Normally the test piece shall be welded in position PA. Undercuts, crater cracks and lack of fusion are critical. NOTE Chain-dotted lines indicate

47、 fracture lines. Figure 3 Dimensions of test pieces and weld locations for finishing weld tests BS EN ISO 15614-4:20056 7 Examination and testing 7.1 Extent of testing The test pieces shall be tested as follows: visual examination in accordance with 7.2; penetrant testing in accordance with 7.2; rad

48、iographic testing in accordance with 7.2; fracture testing in accordance with 7.3.1; micro examination in accordance with 7.3.2. 7.2 Non-destructive testing The non-destructive testing specified in 7.1 shall be carried out in accordance with the following standards: visual examination in accordance

49、with ISO 17637; penetrant testing in accordance with EN 571-1; radiographic testing in accordance with ISO 17636. 7.3 Destructive testing 7.3.1 Fracture testing 7.3.1.1 Method Fracture testing shall be carried out in accordance with ISO 9017 using test pieces prepared in accordance with 7.3.1.2. 7.3.1.2 Preparation of test pieces The test pieces shall be prepared for fracture testing as shown in Figures 4a), 4b) and 4c). To ensure fracture occur