BS EN ISO 16122-4-2015 Agricultural and forestry machines Inspection of sprayers in use Fixed and semi-mobile sprayers《农林业用机械 对使用中喷雾器的检查 固定和半移动式喷雾器》.pdf

1、BSI Standards PublicationAgricultural and forestry machines Inspection of sprayers in usePart 4: Fixed and semi mobile sprayersBS EN ISO 16122-4:2015National forewordThis British Standard is the UK implementation of EN ISO 16122-4:2015.The UK participation in its preparation was entrusted to Technic

2、alCommittee AGE/15, Equipment for crop protection and application of liquid fertilizer.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions ofa contract. Users are responsible for it

3、s correct application. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 81940 7ICS 65.060.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and S

4、trategy Committee on 31 March 2015. Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS EN ISO 16122-4:2015EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 16122-4 March 2015 ICS 65.060.40 English Version Agricultural and forestry machines - Inspection of spray

5、ers in use - Part 4: Fixed and semi-mobile sprayers (ISO 16122-4:2015) Matriel agricole et forestier - Contrle des pulvrisateurs en service - Partie 4: Pulvrisateurs fixes et semi-mobiles (ISO 16122-4:2015) Land- und Forstmaschinen - Kontrolle von in Gebrauch befindlichen Pflanzenschutzgerten zum Au

6、sbringen von Pflanzenschutzmitteln und flssigen Dngemitteln - Teil 4: Fest installierte und teilbewegliche Gerte (ISO 16122-4:2015) This European Standard was approved by CEN on 4 October 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions f

7、or giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in thr

8、ee official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bo

9、dies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,

10、Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2015 CEN All rights of exploitation in any form and by any means reserved world

11、wide for CEN national Members. Ref. No. EN ISO 16122-4:2015 EEN ISO 16122-4:2015 (E) 2 Contents Page Foreword 3 BS EN ISO 16122-4:2015EN ISO 16122-4:2015 (E) 3 Foreword This document (EN ISO 16122-4:2015) has been prepared by Technical Committee ISO/TC 23 “Tractors and machinery for agriculture and

12、forestry“ in collaboration with Technical Committee CEN/TC 144 “Tractors and machinery for agriculture and forestry” the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at th

13、e latest by September 2015, and conflicting national standards shall be withdrawn at the latest by September 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying an

14、y or all such patent rights. According to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Repub

15、lic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 16122-4:2015 has been a

16、pproved by CEN as EN ISO 16122-4:2015 without any modification. BS EN ISO 16122-4:2015ISO 16122-4:2015(E)Introduction vi1 Scope . 12 Normative references 13 Terms and definitions . 14 Requirements and method of verification . 24.1 Leaks and dripping 24.1.1 Static leaks . 24.1.2 Dynamic leaks 24.1.3

17、Spraying and dripping on parts 24.2 Pump(s) . 24.2.1 Capacity . 24.2.2 Pulsations . 34.2.3 Air chamber 34.3 Spray mix agitation 34.3.1 Hydraulic 34.3.2 Mechanical 34.4 Spray liquid tank(s) 44.4.1 Lid . 44.4.2 Filling hole(s) 44.4.3 Induction hopper . 44.4.4 Pressure compensation 44.4.5 Tank content

18、indicator(s) . 44.4.6 Tank emptying . 44.4.7 Tank filling . 44.4.8 Cleaning device for plant protection product containers . 54.4.9 Cleaning equipment 54.5 Measuring systems, controls and regulation systems . 54.5.1 General 54.5.2 Pressure indicator 54.5.3 Other measuring devices 64.5.4 Pressure adj

19、usting devices 64.5.5 Direct injection systems 64.6 Lines (pipes and hoses) . 64.7 Filters 74.7.1 Filter presence . 74.7.2 Isolating device . 74.7.3 Filter insert changeability 74.8 Application unit 74.8.1 Dripping . 74.8.2 Horizontal spray boom . 74.8.3 Vertical spray boom . 94.8.4 Spray guns and l

20、ances 104.9 Blower . 104.9.1 Switching off . 104.9.2 Adjustability 104.10 Distribution . 104.10.1 Uniformity of spray jet .104.10.2 Nozzle output . 104.10.3 Spray distribution measurement on a patternator (optional) 114.10.4 Optional vertical distribution information.114.11 Autonomous application un

21、its . 114.11.1 Drive system . 11 ISO 2015 All rights reserved iiiContents PageBS EN ISO 16122-4:2015ISO 16122-4:2015(E)4.11.2 Travel speed spray robots . 114.12 Cleaning equipment . 125 Test methods 125.1 Test facilities. 125.2 Spray and agitation pump(s) . 125.2.1 Pump capacity test 125.2.2 Pump pu

22、lsations145.3 Sprayer pressure indicators . 145.3.1 Specifications of pressure indicators used for verification 145.3.2 Verification method of the sprayer pressure indicator .155.4 Flow meters for controlling the volume/hectare rate .155.4.1 General. 155.4.2 Operating procedure No.1: Verification by

23、 nozzle flow rate measurement 155.4.3 Operating procedure No.2: Verification by installing a standard flow meter on the circuit of the sprayer155.5 System for controlling forward speed 155.6 Uniformity of the transverse volume distribution with a horizontal patternator .155.6.1 Specification of hori

24、zontal patternators used for verification 155.6.2 Calculation of the coefficient of variation (CV) .165.6.3 Verification method of the uniformity of the transverse distribution 165.7 Flow rate of the spray nozzles 175.7.1 General. 175.7.2 Measurement with nozzles fitted on the sprayer .175.7.3 Measu

25、rement with nozzles removed from the sprayer.175.8 Pressure drop 175.9 Pressure variation when the sections are closed .175.10 Pressure variation when the spray is switched off .175.11 Accuracy of direct injection systems . 185.12 Pressure distribution 18Bibliography .19iv ISO 2015 All rights reserv

26、edBS EN ISO 16122-4:2015ISO 16122-4:2015(E)IntroductionThere are two main reasons for the inspection: less potential risk of environmental contamination by plant protection products; good control of the pest with the minimum possible input of plant protection product.In order to use plant protection

27、 products in agricultural production safely, it is necessary to define the requirements and test methods for sprayers in use. This is a relevant step after having standardized minimum requirements for new sprayers, in respect of safety hazards (see ISO 4254-6) and potential risks of environmental co

28、ntamination (see ISO 16119 series).Standardising the requirements and methods for inspection of sprayers in use, takes into consideration not only the original performance of the sprayer, but also its use, care and maintenance. This is a logical link to ensure the continued benefit arising from the

29、supply of new sprayers of good quality.The inspection of sprayers in use can be a mandatory requirement or adopted on a voluntary basis. In both cases further requirements, outside the scope of this standard, are necessary for the management of inspections. These include, for example, requirements f

30、or the competence of persons carrying out inspections and the frequency of inspections.NOTE National or local regulations may also apply concerning the qualifications and competence of inspectors.vi ISO 2015 All rights reservedBS EN ISO 16122-4:2015Agricultural and forestry machines Inspection of sp

31、rayers in use Part 4: Fixed and semi-mobile sprayers1 ScopeThis part of ISO 16122, when used together with ISO 16122-1, specifies the requirements and test methods for the inspection of fixed and semi-mobile sprayers, when in use.The requirements relate mainly to the condition of the sprayer with re

32、spect to its potential risk for the environment and its performance to achieve good application.It does not apply to application equipment for spatial treatment (e.g. foggers).NOTE Requirements for the protection of inspectors during an inspection are given in ISO 16122-1.2 Normative referencesThe f

33、ollowing documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 5682-2:19

34、97, Equipment for crop protection Spraying equipment Part 2: Test methods for hydraulic sprayersISO 16122-1:2015, Agricultural and forestry machinery Inspection of sprayers in use Part 1: General3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 16122-1

35、and the following apply.3.1fixed sprayermachine primarily for spraying plant protection products in covered structures, and where the pump/tank unit (3.3) and/or application unit (3.4) do not moveSOURCE: ISO 16119-4:2014, 3.13.2semi-mobile sprayermachine primarily for spraying plant protection produ

36、cts on crops grown in covered structures, and where the pump/tank unit (3.3) and application unit (3.4) are moveableSOURCE: ISO 16119-4:2014, 3.23.3pump/tank unitdevice made at least by the pump and the spray liquid tankNote 1 to entry: They can be built together as one unit or separate units.INTERN

37、ATIONAL STANDARD ISO 16122-4:2015(E) ISO 2015 All rights reserved 1BS EN ISO 16122-4:2015ISO 16122-4:2015(E)3.4application unitdevice consisting of one or more nozzles/spray generators with or without air-assistance, and used with a separate pump/tank unit to which it is connected by a pipelineSOURC

38、E: ISO 16119-4:2014, 3.44 Requirements and method of verification4.1 Leaks and dripping4.1.1 Static leaksThe sprayer shall be filled with water to its nominal capacity.With the pump not running and the sprayer parked on a level horizontal surface (in case of semi-mobile sprayer), a visual inspection

39、 for any leakage from the tank, pump and associated pipes shall be carried out.For high capacity tanks, water filling can be reduced to no less than half of the nominal tank volume, provided an additional inspection of the tank is carried out in order to identify any cracks, holes or other damage th

40、at can cause leakage.Compliance shall be checked by inspection.4.1.2 Dynamic leaks4.1.2.1 Leak-test when not sprayingWith the sprayer running at a pressure which is equal to the maximum obtainable pressure for the system, with the section valves closed, there shall be no leakage from any part of the

41、 sprayer.Compliance shall be checked by inspection.4.1.2.2 Leak-test while sprayingWhile spraying at a pressure that is equal to the maximum working pressure recommended by the sprayer manufacturer, or the nozzle manufacturer for the nozzles mounted on the sprayer if lower, there shall be no leakage

42、 from any part of the sprayer.Compliance shall be checked by inspection.4.1.3 Spraying and dripping on partsRegardless of the distance between the spray boom to the target to be sprayed, in the range between the nozzles and the target surface, no liquid shall be sprayed directly on to the sprayer it

43、self (e.g. parts of the sprayer, hoses). This does not apply if needed by function (e.g. sensors) and if dripping is minimised.Compliance shall be checked by inspection and function test.4.2 Pump(s)4.2.1 Capacity4.2.1.1 GeneralThe pump capacity shall be suited to the needs of the sprayer.2 ISO 2015

44、All rights reservedBS EN ISO 16122-4:2015ISO 16122-4:2015(E)4.2.1.2 Sprayers built according to ISO 16119-4The agitation capacity (liquid backflow in the tank) of the pump shall be at least equal to the value given in the instruction handbook.Compliance shall be checked by measurement according to 5

45、.2.1.3.4.2.1.3 Other sprayersa) The pump capacity shall be at least 90 % of its original nominal flow given by the sprayer manufacturer or another minimum pump capacity given by the sprayer manufacturer.Compliance shall be checked by measurement according to 5.2.1.2.3;or for sprayers not fitted with

46、 a test adapter:b) The pump(s) shall have sufficient flow rate capacity in order to be able to spray while maintaining a visible agitation as specified in 4.3.1.Compliance shall be checked by measurement according to 5.2.1.2.2.4.2.2 PulsationsThe pulsations shall not exceed 10 % of the working press

47、ure.Compliance shall be checked by inspection, measurement and function test according to 5.2.2.4.2.3 Air chamberIf an air chamber is present the membrane shall not be damaged, there shall be no appearance of liquid when operated at the maximum pressure recommended by the sprayer manufacturer. The a

48、ir pressure shall be the pressure recommended by the sprayer manufacturer or between 30 % to 70 % of the working pressure for the nozzles in use.Compliance shall be checked by function test and measurement.4.3 Spray mix agitation4.3.1 HydraulicA clearly visible agitation shall be maintained: when sp

49、raying at the maximum working pressure as recommended by the sprayer or nozzle manufacturer (whichever is the lower); with the largest nozzles mounted on the application unit; with pump rotation speed as recommended by the sprayer manufacturer; with the tank filled to half its nominal capacity.Compliance shall be checked by inspection.4.3.2 MechanicalA clearly visible agitation shall be maintained when the agitation system is working as recommended by the sprayer manufacturer, with the tank filled to half its nominal c