BS EN ISO 16841-2014 Steel wire ropes Pulling eyes for rope installation Types and minimum requirements《钢丝绳 绳索安装的拉孔 类型和最低要求》.pdf

1、BSI Standards PublicationBS EN ISO 16841:2014Steel wire ropes Pulling eyesfor rope installation Typesand minimum requirementsBS EN ISO 16841:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of EN ISO16841:2014.The UK participation in its preparation was entrusted

2、to TechnicalCommittee MHE/2, Wire ropes.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Ins

3、titution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 74653 6ICS 77.140.65Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 31 March 2014.Amendments is

4、sued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 16841 March 2014 ICS 77.140.65 English Version Steel wire ropes - Pulling eyes for rope installation - Types and minimum requirements (ISO 16841:2014) Cbles en acier - Oeils de tirage pour les installati

5、ons en cble - Types et exigences minimales (ISO 16841:2014) Stahldrahtseile - Einziehsen fr die Seilmontage - Formen und Mindestanforderungen (ISO 16841:2014) This European Standard was approved by CEN on 15 February 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations whi

6、ch stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This Eu

7、ropean Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members

8、are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,

9、Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form an

10、d by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 16841:2014 EBS EN ISO 16841:2014EN ISO 16841:2014 (E) 3 Foreword This document (EN ISO 16841:2014) has been prepared by Technical Committee ISO/TC 105 “Steel wire ropes” in collaboration with Technical Committee CEN/TC 168 “

11、Chains, ropes, webbing, slings and accessories - Safety” the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2014, and conflicting national standards

12、 shall be withdrawn at the latest by September 2014. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN-CENELEC Inte

13、rnal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, I

14、reland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 16841:2014 has been approved by CEN as EN ISO 16841:2014 without any modification. BS

15、 EN ISO 16841:2014ISO 16841:2014(E) ISO 2014 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Requirements 24.1 General . 24.2 Geometry 34.3 Type testing . 64.4 Pulling eye working load limit (WLL) . 74.5 Welder qualificatio

16、n for rigid-type pulling eyes 75 Verification of the requirements . 75.1 Tensile test 75.2 Durability test 86 Information for use 86.1 Marking . 86.2 Certificate of compliance 8Annex A (informative) Determination of the line pull to which the pulling eye is subjected during installation or a re-reev

17、ing operation 9Bibliography .10BS EN ISO 16841:2014ISO 16841:2014(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical

18、 committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with

19、 the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed fo

20、r the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO

21、shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is i

22、nformation given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) se

23、e the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 105, Steel wire ropes.iv ISO 2014 All rights reservedBS EN ISO 16841:2014ISO 16841:2014(E)IntroductionThis International Standard was developed in response to a worldwide demand for an Inte

24、rnational Standard identifying the different types of pulling eyes which are used to facilitate the installing and re-reeving of ropes on a machine.Such pulling eyes, sometimes referred to as beckets, are often used when another rope is required to pull the new rope into place. ISO 2014 All rights r

25、eserved vBS EN ISO 16841:2014BS EN ISO 16841:2014Steel wire ropes Pulling eyes for rope installation Types and minimum requirements1 ScopeThis International Standard identifies the different types of pulling eyes prepared at, or attached to, a steel wire rope end for connection to another rope when

26、installing a new rope or re-reeving an existing rope on a machine.This International Standard also specifies the minimum requirements for pulling eyes, including their geometry, strength, maximum line pull to which the pulling eye is intended to be subjected and information for use to be provided by

27、 the manufacturer.The pulling eyes covered by this International Standard are not intended to be subjected to a load when the machine performs a service operation.This International Standard applies to those pulling eyes prepared at, or attached to, ends of steel wire ropes conforming to ISO 2408 an

28、d ISO 10425.This International Standard does not apply to steel wire ropes with fibre cores.This International Standard does not cover those separate end connection accessories, which slide over the end of a rope and comprise an eye- and tubular-type braided rope, often referred to as a “wire rope s

29、tocking” or “cable sock”.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable to its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced docume

30、nt (including any amendments) applies.ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring systemISO 17893, Steel wire ropes Vocabulary, designation and classification3 Terms a

31、nd definitionsFor the purposes of this document, the terms and definitions given in ISO 17893 and the following apply.3.1pulling eyeend preparation or end attachment in the form of a loop or eye to facilitate installation or re-reeving of a steel wire rope on a machine3.2flexible-type pulling eyeend

32、 preparation or end attachment in the form of a loop or eye, made from components of ropeEXAMPLE Individual strands or core, or tapered outer strands, reduced by removing some of the constituent wiresNote 1 to entry: Pulling eyes made from the centre strand of the core have limited load capacity.INT

33、ERNATIONAL STANDARD ISO 16841:2014(E) ISO 2014 All rights reserved 1BS EN ISO 16841:2014ISO 16841:2014(E)3.3rigid-type pulling eyeend preparation or end attachment in the form of a loop or eye, made by welding a component, such as a pad eye, modified eyebolt or chain link to the end of a stranded ro

34、pe3.4semi-rigid-type pulling eyeend preparation or end attachment in the form of a loop or eye, comprising looped short length of smaller diameter wire rope secured in two opposing gussets between outer strands of the larger parent rope by a swaged ferrule3.5single use pulling eyeend preparation or

35、end attachment in the form of a loop or eye located on the drum end of the rope for the purposes of installation and subsequent removal of the rope following a single service life3.6multiple use pulling eyeend preparation or end attachment in the form of a loop or eye, fitted to rope intended to exp

36、erience multiple service lifeEXAMPLE Installation and/or multiple re-reeving or end for ending the rope4 Requirements4.1 GeneralThe manufacturer shall prepare detailed manufacturing instructions for each type of pulling eye that they intend to produce. These instructions shall, at least, as applicab

37、le to the type of pulling eye, include the following aspects: the rope types and diameters for which the pulling eye type is suitable; method for preparing the rope end; matching the pad eye, modified eyebolt or chain link to the rope; method for welding component to the rope; method for forming the

38、 eye or loop; method for preparing the tapered section; inspection criteria.The manufacturers instructions shall be supported by a written declaration stating that the system has passed the type testing requirements of 4.3.Pulling eyes shall be made in accordance with the manufacturers instructions.

39、In the case of the welded components attached to the rope end, the welding shall be performed by a qualified person.Qualification procedure shall be performed as defined in 4.5.Requalification is not required, provided a minimum of three component welds are made during any 12-month period.2 ISO 2014

40、 All rights reservedBS EN ISO 16841:2014ISO 16841:2014(E)4.2 Geometry4.2.1 Flexible-type pulling eye made from the centre strand of the coreThe dimensions of the eye or loop shall be such that it shall be possible for its shape to change sufficiently enough to pass the completed pulling eye through

41、an aperture of equivalent size to the diameter of the rope which is to be installed.The internal length of the eye or loop, as manufactured, shall be at least three times the diameter of the rope.An illustration of such a completed pulling eye is given in Figure 1.Figure 1 Completed flexible pulling

42、 eye made from the centre strand of the core4.2.2 Flexible-type pulling eye made from the steel core itselfThe internal length of the eye or loop, as manufactured, shall be at least five times the diameter of the rope.An illustration of such a completed pulling eye is given in Figure 2.NOTE It is no

43、t usually possible for a pulling eye made from the steel core itself to be passed through an aperture of equivalent size to the diameter of the rope.Figure 2 Completed flexible pulling eye made from the steel core itself ISO 2014 All rights reserved 3BS EN ISO 16841:2014ISO 16841:2014(E)4.2.3 Flexib

44、le-type pulling eye secured with pressed ferrulesThe internal length of the eye or loop, as manufactured, shall be at least five times the diameter of the rope.Two examples of flexible pulling eyes secured with pressed ferrules are illustrated in Figure 3 a) and b).a) Flexible pulling eye incorporat

45、ing auxiliary strand secured by pressed ferrulesb) Flexible pulling eye made from the steel core and secured with pressed ferrulesFigure 3 Flexible pulling eye4.2.4 Rigid-type pulling eyeThe diameter of a pad eye or modified eyebolt at its base shall be such that it will allow for a continuous fille

46、t weld to be applied around its periphery in the first welding pass to secure it to the rope end.The maximum dimensions of the pad eye, modified eyebolt or chain link shall be no greater than the diameter of the rope.An illustration of a completed pad eye or modified eyebolt-type pulling eye is give

47、n in Figure 4.4 ISO 2014 All rights reservedBS EN ISO 16841:2014ISO 16841:2014(E)Figure 4 Typical pad eye or modified eyebolt pulling eyeAn illustration of a rigid-type pulling eye incorporating a welded chain link in Figure 5.Figure 5 Rigid-type pulling eye incorporating welded chain link4.2.5 Semi

48、-rigid type pulling eyeThe selected diameter of the looped short length of rope shall be such that it protrudes above the parent rope diameter when inserted into the gusset between the outer strands of the parent rope prior to the compaction of the circumscribing swaged ferrule.An illustration of a

49、semi-rigid-type pulling eye is given in Figure 6. ISO 2014 All rights reserved 5BS EN ISO 16841:2014ISO 16841:2014(E)Figure 6 Example of a semi-rigid pulling eye termination4.3 Type testing4.3.1 SamplingFor each class of rope and rope grade in accordance with ISO 17893 and pulling eye type, the following shall apply. Where the pulling eye design follows a mathematical progression throughout a given size range, rope diameters shall be selected for testing to represent the upper and lower quartiles of that range. Whe