BS EN ISO 20815-2010 Petroleum petrochemical and natural gas industries - Production assurance and reliability management《石油、石化和天然气工业 生产保证和可靠性管理》.pdf

1、BS EN ISO20815:2010ICS 75.180.01; 75.200NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDPetroleum,petrochemical andnatural gas industries Productionassurance andreliability management(ISO 20815:2008,Corrected version2009-06-15)This British Standardwas published

2、under theauthority of the StandardsPolicy and StrategyCommittee on 31 March2010 BSI 2010ISBN 978 0 580 69513 1Amendments/corrigenda issued since publicationDate CommentsBS EN ISO 20815:2010National forewordThis British Standard is the UK implementation of EN ISO 20815:2010.It is identical to ISO 208

3、15:2008. It supersedes BS EN ISO 20815:2008which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17, Materials and equipment for petroleum,petrochemical and natural gas industries.A list of organizations represented on this committee can be obtained onreq

4、uest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British Standard cannot confer immunityfrom legal obligations.EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 208

5、15 March 2010 ICS 75.180.01; 75.200 Supersedes EN ISO 20815:2008English Version Petroleum, petrochemical and natural gas industries - Production assurance and reliability management (ISO 20815:2008, Corrected version 2009-06-15) Industries du ptrole, de la ptrochimie et du gaz naturel - Assurance de

6、 la production et management de la fiabilit (ISO 20815:2008, Version corrige 2009-06-15) Erdl-, petrochemische und Erdgasindustrie - Betriebsoptimierung und Zuverlssigkeitsmanagement (ISO 20815:2008, korrigierte Fassung 2009-06-15) This European Standard was approved by CEN on 16 February 2010. CEN

7、members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on appli

8、cation to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre h

9、as the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,

10、Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: Avenue Marnix 17, B-1000 Brussels 2010 CEN All rights of exploitation in any form and

11、by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 20815:2010: EBS EN ISO 20815:2010EN ISO 20815:2010 (E) 3 Foreword The text of ISO 20815:2008, Corrected version 2009-06-15 has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for pe

12、troleum, petrochemical and natural gas industries” of the International Organization for Standardization (ISO) and has been taken over as EN ISO 20815:2010 by Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” the secr

13、etariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2010, and conflicting national standards shall be withdrawn at the latest by September 2010. Attention

14、is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 20815:2008. According to the CEN/CENELEC Internal Regulations, t

15、he national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Nethe

16、rlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of ISO 20815:2008, Corrected version 2009-06-15 has been approved by CEN as a EN ISO 20815:2010 without any modification. BS EN ISO 20815:2010ISO 20815:2008(E

17、) ISO 2008 All rights reserved iiiContents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references . 1 3 Terms, definitions and abbreviated terms . 2 3.1 Terms and definitions. 2 3.2 Abbreviations 7 4 Production assurance and decision support 8 4.1 Framework conditions 8 4.2 Optimization

18、process . 9 4.3 Production-assurance programme . 11 4.4 Alternative standards . 15 5 Production-assurance processes and activities . 15 Annex A (informative) Contents of production-assurance programme (PAP) 17 Annex B (informative) Core production-assurance processes and activities . 19 Annex C (inf

19、ormative) Interacting production-assurance processes and activities. 26 Annex D (informative) Production-performance analyses. 30 Annex E (informative) Reliability and production-performance data . 34 Annex F (informative) Performance objectives and requirements . 36 Annex G (informative) Performanc

20、e measures for production availability 38 Annex H (informative) Catastrophic events. 47 Annex I (informative) Outline of techniques 49 Bibliography . 64 ISO 20815:2008(E) iv ISO 2008 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of nat

21、ional standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. Interna

22、tional organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the r

23、ules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by a

24、t least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 20815 was prepared by Technical Committee ISO/T

25、C 67, Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries. This corrected version of ISO 20815:2008 incorporates the following corrections: 3.1.13 “(t + t)” modified to “t, (t + t)”; 3.1.46, Equation (1) symbols and definitions modified; Clause G.2, E

26、quation (G.2) symbols and definitions modified. BS EN ISO 20815:2010ISO 20815:2008(E) ISO 2008 All rights reserved vIntroduction The petroleum and natural gas industries involve large capital investment costs as well as operational expenditures. The profitability of these industries is dependent upo

27、n the reliability, availability and maintainability of the systems and components that are used. Therefore, for optimal production availability in the oil and gas business, a standardized, integrated reliability approach is required. The concept of production assurance, introduced in this Internatio

28、nal Standard, enables a common understanding with respect to use of reliability technology in the various life-cycle phases and covers the activities implemented to achieve and maintain a performance level that is at its optimum in terms of the overall economy and, at the same time, consistent with

29、applicable regulatory and framework conditions. Annexes A through I are for information only. BS EN ISO 20815:2010BS EN ISO 20815:2010INTERNATIONAL STANDARD ISO 20815:2008(E) ISO 2008 All rights reserved 1Petroleum, petrochemical and natural gas industries Production assurance and reliability manage

30、ment 1 Scope This International Standard introduces the concept of production assurance within the systems and operations associated with exploration drilling, exploitation, processing and transport of petroleum, petrochemical and natural gas resources. This International Standard covers upstream (i

31、ncluding subsea), midstream and downstream facilities and activities. It focuses on production assurance of oil and gas production, processing and associated activities and covers the analysis of reliability and maintenance of the components. It provides processes and activities, requirements and gu

32、idelines for systematic management, effective planning, execution and use of production assurance and reliability technology. This is to achieve cost-effective solutions over the life cycle of an asset-development project structured around the following main elements: production-assurance management

33、 for optimum economy of the facility through all of its life-cycle phases, while also considering constraints arising from health, safety, environment, quality and human factors; planning, execution and implementation of reliability technology; application of reliability and maintenance data; reliab

34、ility-based design and operation improvement. For standards on equipment reliability and maintenance performance in general, see the IEC 60300-3 series. This International Standard designates 12 processes, of which seven are defined as core production-assurance processes and addressed in this Intern

35、ational Standard. The remaining five processes are denoted as interacting processes and are outside the scope of this International Standard. The interaction of the core production-assurance processes with these interacting processes, however, is within the scope of this International Standard as th

36、e information flow to and from these latter processes is required to ensure that production-assurance requirements can be fulfilled. This International Standard recommends that the listed processes and activities be initiated only if they can be considered to add value. The only requirements mandate

37、d by this International Standard are the establishment and execution of the production-assurance programme (PAP). 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated refere

38、nces, the latest edition of the referenced document (including any amendments) applies. ISO 14224:2006, Petroleum, petrochemical and natural gas industries Collection and exchange of reliability and maintenance data for equipment BS EN ISO 20815:2010ISO 20815:2008(E) 2 ISO 2008 All rights reserved3

39、Terms, definitions and abbreviated terms 3.1 Terms and definitions For the purpose of this document, the following terms and definitions apply. 3.1.1 availability ability of an item to be in a state to perform a required function under given conditions at a given instant of time, or in average over

40、a given time interval, assuming that the required external resources are provided See Figure G.1 for further information. 3.1.2 common cause failure failures of different items resulting from the same direct cause, occurring within a relatively short time, where these failures are not consequences o

41、f each other 3.1.3 corrective maintenance maintenance that is carried out after a fault recognition and intended to put an item into a state in which it can perform a required function See IEC 60050-191:1990, Figure 191-102, for more specific information. 3.1.4 deliverability ratio of deliveries to

42、planned deliveries over a specified period of time, when the effect of compensating elements, such as substitution from other producers and downstream buffer storage, is included See Figure G.1 for further information. 3.1.5 design life planned usage time for the total system NOTE Design life should

43、 not be confused with MTTF (3.1.25), which is comprised of several items that may be allowed to fail within the design life of the system as long as repair or replacement is feasible. 3.1.6 down state internal disabled state of an item characterized either by a fault or by a possible inability to pe

44、rform a required function during preventive maintenance2NOTE This state is related to availability performance. 3.1.7 downtime time interval during which an item is in a non-working state2NOTE The downtime includes all the delays between the item failure and the restoration of its service. Downtime

45、can be either planned or unplanned. 3.1.8 downstream business process, most commonly in the petroleum industry, associated with post-production activities EXAMPLES Refining, transportation and marketing of petroleum products. BS EN ISO 20815:2010ISO 20815:2008(E) ISO 2008 All rights reserved 33.1.9

46、failure termination of the ability of an item to perform a required function NOTE 1 After failure, the item has a fault. NOTE 2 “Failure” is an event, as distinguished from “fault”, which is a state. 3.1.10 failure cause root cause circumstances during design, manufacture or use that have led to a f

47、ailure2NOTE Generic failure cause codes applicable for equipment failures are defined in ISO 14224:2006, B.2.3. 3.1.11 failure data data characterizing the occurrence of a failure event 3.1.12 failure mode effect by which a failure is observed on the failed item NOTE Failure-mode codes are defined f

48、or some equipment classes in ISO 14224:2006, B.2.6. 3.1.13 failure rate limit, if this exists, of the ratio of the conditional probability that the instant of time, T, of a failure of an item falls within a given time interval, t, (t + t) and the length of this interval, t, when t tends to zero, giv

49、en that the item is in an up state at the beginning of the time interval See ISO 14224:2006, Clause C.3 for further explanation of the failure rate. NOTE 1 In this definition, t may also denote the time to failure or the time to first failure. NOTE 2 A practical interpretation of failure rate is the number of failures relative to the corresponding operational time. In some cases, time can be replaced by units of use. In most cases, the reciprocal of MTTF (3.1.25) can be used as the predictor for the failure rate, i.e.