BS EN ISO 21809-2-2014 Petroleum and natural gas industries External coatings for buried or submerged pipelines used in pipeline transportation systems Single layer fusion-bonded e.pdf

1、BSI Standards PublicationBS EN ISO 21809-2:2014Petroleum and natural gasindustries External coatingsfor buried or submergedpipelines used in pipelinetransportation systemsPart 2: Single layer fusion-bonded epoxycoatingsBS EN ISO 21809-2:2014 BRITISH STANDARDNational forewordThis British Standard is

2、the UK implementation of EN ISO21809-2:2014. It supersedes BS EN ISO 21809-2:2007 which iswithdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee PSE/17/2, Transmission pipelines.A list of organizations represented on this committee can beobtained on request to its secr

3、etary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 79883 2ICS 23.040.10; 25.220.60; 75.200Compliance with a Britis

4、h Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2014.Amendments issued since publicationDate Text affectedEUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN ISO 21809-2 Nove

5、mber 2014 ICS 75.200 Supersedes EN ISO 21809-2:2007English Version Petroleum and natural gas industries - External coatings for buried or submerged pipelines used in pipeline transportation systems - Part 2: Single layer fusion-bonded epoxy coatings (ISO 21809-2:2014) Industries du ptrole et du gaz

6、naturel - Revtements externes des conduites enterres et immerges utilises dans les systmes de transport par conduites - Partie 2: Revtements monocouche base de rsine poxydique applique par fusion (ISO 21809-2:2014) Erdl und Erdgasindustrie - Umhllungen fr erd- und wasserverlegte Rohrleitungen in Tra

7、nsportsystemen - Teil 2: Einschicht-Epoxipulverbeschichtungen (ISO 21809-2:2014) This European Standard was approved by CEN on 22 May 2014. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a natio

8、nal standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A vers

9、ion in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, C

10、zech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.

11、 EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 21809-2

12、:2014 EBS EN ISO 21809-2:2014EN ISO 21809-2:2014 (E) 3 Foreword This document (EN ISO 21809-2:2014) has been prepared by Technical Committee ISO/TC 67 “Materials, equipment and offshore structures for petroleum, petrochemical and natural gas industries” in collaboration with Technical Committee ECIS

13、S/TC 110 “Steel tubes, and iron and steel fittings” the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2015, and conflicting national standards shall be w

14、ithdrawn at the latest by May 2015. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. This document supersedes EN ISO 21809-2:2007. Acco

15、rding to the CEN-CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany

16、, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. Endorsement notice The text of ISO 21809-2:2014 has been approved by CEN as EN ISO 21809-2:

17、2014 without any modification. BS EN ISO 21809-2:2014ISO 21809-2:2014(E)Contents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 24 Symbols and abbreviated terms . 44.1 Symbols . 44.2 Abbreviated terms . 45 General requirements . 45.1 Rounding 45.2 Complianc

18、e to standard 56 Information supplied by the purchaser . 56.1 General information . 56.2 Additional information 57 Coating materials . 67.1 Epoxy powder 67.2 Repair materials . 78 Coating qualification 88.1 Qualification by manufacturer. 88.2 Qualification by applicator 109 Application of coating 12

19、9.1 General 129.2 Surface preparation . 139.3 Coating application and curing temperature . 149.4 Coating thickness . 149.5 Cutback . 1510 Inspection and testing .1510.1 General 1510.2 Testing of incoming epoxy powder. 1510.3 In-process and finished product testing requirements 1510.4 Test results. 1

20、711 Repair of coated pipe 1711.1 General 1711.2 Repair of holidays 1711.3 Stripping and recoating 1712 Markings 1812.1 General 1812.2 Required markings . 1813 Handling and storage in the coating area 1813.1 Handling. 1813.2 Storage 1814 Test reports and inspection documents 19Annex A (normative) Tes

21、t methods 20Annex B (normative) Procedure qualification trial (PQT), inspection and testing plan (ITP) and daily log .47Bibliography .50 ISO 2014 All rights reserved iiiBS EN ISO 21809-2:2014ISO 21809-2:2014(E)ForewordISO (the International Organization for Standardization) is a worldwide federation

22、 of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee.

23、International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those

24、 intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. ww

25、w.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document wi

26、ll be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions r

27、elated to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 67, Materials, equipment and offshore structure

28、s for petroleum, petrochemical and natural gas industries, Subcommittee SC 2, Pipeline transportation systems.This second edition cancels and replaces the first edition (ISO 21809-2:2007), which has been technically revised. It also includes the Technical corrigendum ISO 21809-2:2007/Cor.1:2008.ISO

29、21809 consists of the following parts, under the general title Petroleum and natural gas industries External coatings for buried or submerged pipelines used in pipeline transportation systems: Part 1: Polyolefin coatings (3-layer PE and 3-layer PP) Part 2: Single layer fusion-bonded epoxy coatings P

30、art 3: Field joint coatings Part 4: Polyethylene coatings (2-layer PE) Part 5: External concrete coatingsThe following parts are under preparation: Part 6: Multilayer fusion-bonded epoxy coatings (FBE)iv ISO 2014 All rights reservedBS EN ISO 21809-2:2014ISO 21809-2:2014(E)IntroductionUsers of this p

31、art of ISO 21809 should be aware that further or differing requirements might be needed for individual applications. This part of ISO 21809 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual applicatio

32、n. This can be particularly applicable if there is innovative or developing technology. If an alternative is offered, the vendor should identify any variations from this part of ISO 21809 and provide details. ISO 2014 All rights reserved vBS EN ISO 21809-2:2014BS EN ISO 21809-2:2014Petroleum and nat

33、ural gas industries External coatings for buried or submerged pipelines used in pipeline transportation systems Part 2: Single layer fusion-bonded epoxy coatings1 ScopeThis part of ISO 21809 specifies the requirements for qualification, application, testing and handling of materials for plant applic

34、ation of single layer fusion-bonded epoxy (FBE) coatings applied externally for the corrosion protection of bare steel pipe for use in pipeline transportation systems for the petroleum and natural gas industries as defined in ISO 13623.NOTE Pipes coated in accordance with this part of ISO 21809 are

35、considered suitable for additional protection by means of cathodic protection.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated r

36、eferences, the latest edition of the referenced document (including any amendments) applies.ISO 2815, Paints and varnishes Buchholz indentation testISO 8130-2, Coating powders Part 2: Determination of density by gas comparison pyknometer (referee method)ISO 8130-3, Coating powders Part 3: Determinat

37、ion of density by liquid displacement pyknometerISO 8501-1:2007, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall re

38、moval of previous coatingsISO 8502-3, Preparation of steel substrates before application of paints and related products Tests for the assessment of surface cleanliness Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive tape method)ISO 8502-6, Preparation of steel

39、substrates before application of paints and related products Tests for the assessment of surface cleanliness Part 6: Extraction of soluble contaminants for analysis The Bresle methodISO 8502-9, Preparation of steel substrates before application of paints and related products Tests for the assessment

40、 of surface cleanliness Part 9: Field method for the conductometric determination of water-soluble saltsISO 8503-4, Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast-cleaned steel substrates Part 4: Method for the calibration

41、 of ISO surface profile comparators and for the determination of surface profile Stylus instrument procedureISO 8503-5, Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast-cleaned steel substrates Part 5: Replica tape method fo

42、r the determination of the surface profileISO 10474:2013, Steel and steel products Inspection documentsINTERNATIONAL STANDARD ISO 21809-2:2014(E) ISO 2014 All rights reserved 1BS EN ISO 21809-2:2014ISO 21809-2:2014(E)ISO 11124 (all parts), Preparation of steel substrates before application of paints

43、 and related products Specifications for metallic blast-cleaning abrasivesISO 11126 (all parts), Preparation of steel substrates before application of paints and related products Specifications for non-metallic blast-cleaning abrasivesISO 11127-6, Preparation of steel substrates before application o

44、f paints and related products Test methods for non-metallic blast-cleaning abrasives Part 6: Determination of water-soluble contaminants by conductivity measurementISO 11357-1, Plastics Differential scanning calorimetry (DSC) Part 1: General principlesISO 13623, Petroleum and natural gas industries

45、Pipeline transportation systemsISO 80000-1:2009, Quantities and units Part 1: GeneralEN 10204:2004,1)Metallic products Types of inspection documentsAS 3894.6,2)Site testing of protective coatings Determination of residual contaminantsASTM D4060,3)Standard Test Method for Abrasion Resistance of Organ

46、ic Coatings by the Taber AbraserASTM D4940, Standard Test Method for Conductimetric Analysis of Water Soluble Ionic Contamination of Blasting AbrasivesSSPC-AB 1,4)Mineral and Slag AbrasivesSSPC-AB 2, Cleanliness of Recycled Ferrous Metallic AbrasivesSSPC-AB 3, Ferrous Metallic AbrasiveSSPC-SP 1, Sol

47、vent cleaning3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1application procedure specificationAPSdocument describing procedures, methods, equipment and tools used for coating application3.2applicatorcompany that undertakes the coating applicat

48、ion in accordance with this part of ISO 218093.3batchquantity of epoxy powder produced using the same formulation and raw materials of the same source during a continuous production run of not more than 8 h3.4batch certificatecertificate of analysis issued by the manufacturer1) European Committee fo

49、r Standardization, Management Centre, Avenue Marnix 17, B-1000, Brussels, Belgium.2) Standards Australia, GPO Box 476, Sydney, NSW 2001, Australia.3) American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959, USA.4) SSPC: The Society for Protective Coatings, 40 24th Street, 6th Floor, Pittsburg. PA 15222-4656, USA.2 ISO 2014 All rights reservedBS EN ISO 21809-2:2014ISO 21809-2:2014(E)3.5cutbacklength of pipe left uncoated at each end for jo