BS ISO 10425-2003 Steel wire ropes for the petroleum and natural gas industries - Minimum requirements and terms of acceptance《石油和天然气工业用钢丝绳 最低要求和验收条件》.pdf

1、BRITISH STANDARD BS ISO 10425:2003 Steel wire ropes for the petroleum and natural gas industries Minimum requirements and terms of acceptance ICS 75.180.10; 77.140.65 BS ISO 10425:2003 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 2 Septemb

2、er 2003 BSI 2 September 2003 ISBN 0 580 42555 X National foreword This British Standard reproduces verbatim ISO 10425:2003 and implements it as the UK national standard. The UK participation in its preparation was entrusted to Technical Committee MHE/2, Wire ropes, which has the responsibility to: A

3、 list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Corre

4、spondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not

5、of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European development

6、s and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the ISO title page, pages ii to v, a blank page, pages 1 to 56, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was l

7、ast issued. Amendments issued since publication Amd. No. Date Comments Reference number ISO 10425:2003(E) OSI 3002INTERNATIONAL STANDARD ISO 10425 First edition 2003-08-15 Steel wire ropes for the petroleum and natural gas industries Minimum requirements and terms of acceptance Cbles en acier pour l

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13、llr ihgtsser edevrBSISO10425:2003IS:52401 O3002(E) I SO 3002 All irhgts seredevr iiiContents Page Foreword iv Introduction v 1 Scope 1 2 Normative references . 1 3 Terms and definitions. 2 4 Requirements 2 4.1 Material. 2 4.2 Rope manufacture. 3 4.3 Diameter. 5 4.4 Lay length 6 4.5 Breaking force .

14、6 4.6 Length 8 5 Verification of requirements and test methods . 9 5.1 Stranded ropes and spiral ropes. 9 5.2 Tests on well-measuring wire 11 5.3 Tests on well-servicing strands 11 5.4 Facilities for witnessing tests 11 6 Information for use . 11 6.1 Certificate. 11 6.2 Packaging and marking 12 Anne

15、x A (normative) Dimensional and mechanical properties of round wires (before rope fabrication). 13 Annex B (normative) Methods of wire testing for Levels 2, 3, 4 and 5 . 23 Annex C (normative) Requirements for bright or drawn galvanized well measuring wire. 25 Annex D (normative) Physical dimensions

16、 and mechanical properties of well-servicing strand . 26 Annex E (normative) Determination of breaking force (Method 1) 27 Annex F (normative) Calculation of minimum breaking force for ropes in accordance with Annex G Rope grades 1770, 1960 and 2160 29 Annex G (normative) Tables of breaking forces f

17、or the more common classes, sizes and grades of stranded ropes up to and including 60 mm diameter. 31 Annex H (normative) Sampling and acceptance criteria for type testing of ropes produced in series 48 Annex I (informative) Tests on wires from the rope (if specified by the purchaser) . 50 Annex J (

18、informative) Large diameter ropes . 53 Annex K (informative) Information with enquiry or order 55 Bibliography . 56 BSISO10425:2003IS:52401 O3002(E) iv I SO 3002 All irhgts seredevrForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodie

19、s (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations,

20、 governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO

21、/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the m

22、ember bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 10425 was prepared by Technical Committee ISO/TC 105, Steel wire rop

23、es. BSISO10425:2003IS:52401 O3002(E) I SO 3002 All irhgts seredevr vIntroduction This International Standard is based upon API 1)Specification 9A, 24th edition, June 1995. This International Standard was developed in response to worldwide demand for minimum specifications for ropes for use on equipm

24、ent and machinery associated with the petroleum and natural gas industries. In recognition of equipment already in use and originally designed to accommodate rope sizes (nominal rope diameters) based on “English” units, some of the more common “converted SI unit” sizes have also been included. In ad

25、dition, and in recognition of equipment already in use and designed to operate with ropes having specific rope grades (e.g. IPS), based on “US” wire levels, these grades have also been included in order to give prominence to the required minimum values of breaking force associated with these grades

26、and help to ensure that existing design safety levels are maintained. Having due regard to size and breaking force for a particular rope class or construction, in some cases it is possible to safely substitute a US customary size and grade with one based solely on SI units and grade, and vice-versa.

27、 To assist in this process, this International Standard gives a size range for each nominal rope diameter and equivalent minimum breaking forces (converted from US customary units) for comparison, although it is recommended that the equipment designer or rope manufacturer (or other competent person)

28、 is consulted prior to ordering a substitute rope. It should also be noted that a particular design of rope may be capable of offering a higher breaking force value than the one specified either in the relevant table in this International Standard or by the manufacturer in his catalogue. In such cas

29、es, a higher minimum breaking force value (or actual breaking force value if the rope has already been manufactured and tested) may be provided by the manufacturer before an order is placed. Designers of new equipment are encouraged to select ropes having the preferred SI units and grades. To comple

30、ment this International Standard, ISO 17893, covering definitions, designation and classification, has been prepared. 1) American Petroleum Institute, 1220 L Street NW, Washington D.C. 20005, USA. BSISO10425:2003blank BSISO10425:2003INTENRATIONAL TSANDADR IS:52401 O3002(E)I SO 3002 All irhgts serede

31、vr 1Steel wire ropes for the petroleum and natural gas industries Minimum requirements and terms of acceptance 1 Scope This International Standard specifies the minimum requirements and terms of acceptance for the manufacture and testing of steel wire ropes not exceeding rope grade 2160 for the petr

32、oleum and natural gas industries. Typical applications include tubing lines, rod hanger lines, sand lines, cable-tool drilling and clean out lines, cable tool casing lines, rotary drilling lines, winch lines, horse head pumping unit lines, torpedo lines, mast-raising lines, guideline tensioner lines

33、, riser tensioner lines, mooring and anchor lines. Ropes for lifting slings and cranes, and wire for well-measuring and strand for well-servicing, are also included. The minimum breaking forces for the more common sizes, grades and constructions of stranded rope are given in tables. However, this In

34、ternational Standard does not restrict itself to the classes covered by those tables. Other types, such as ropes with compacted strands and compacted (swaged) ropes, may also conform with its requirements. The minimum breaking force values for these ropes are provided by the manufacturer. For inform

35、ation only, other tables present the minimum breaking forces for large diameter stranded and spiral ropes (i.e. spiral strand and locked coil), while approximate nominal length masses for the more common stranded rope constructions and large diameter stranded and spiral ropes are also given. 2 Norma

36、tive references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 2232:1990, Round drawn wire f

37、or general purpose non-alloy steel wire ropes and for large diameter steel wire ropes Specifications ISO 4345, Steel wire ropes Fibre main cores Specification ISO 4346, Steel wire ropes for general purposes Lubricants Basic requirements ISO 6892, Metallic materials Tensile testing at ambient tempera

38、ture ISO 7500-1, Metallic materials Verification of static uniaxial testing machines Part 1: Tension/compression testing machines Verification and calibration of the force-measuring system ISO 7800, Metallic materials Wire Simple torsion test ISO 7801, Metallic materials Wire Reverse bend test ISO 1

39、7893 2) , Steel wire ropes Definitions, designations and classifications 2) To be published. BSISO10425:2003IS:52401 O3002(E) 2 I SO 3002 All irhgts seredevr3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 17893 apply. 4 Requirements 4.1 Material 4.1.

40、1 Wire The wires for stranded ropes and well-servicing strand of carbon steel shall, before rope fabrication, conform to the diameter, tensile, torsion and, when applicable, zinc-coating requirements specified in Annex A. The methods of test for wires of tensile strength grades 1 370 N/mm 2 , 1 570

41、N/mm 2 , 1 770 N/mm 2 , 1 960 N/mm 2and 2 160 N/mm 2shall be in accordance with those given in ISO 2232. The methods of test for wires of tensile strength grades Levels 2, 3, 4 and 5 shall be in accordance with Annex B. For those ropes where a rope grade is applicable, the tensile strength grade of

42、the wires shall be subject to the limits given in Table 1. NOTE The minimum breaking force values of those ropes of grades 1770, 1960 and 2160 as covered by the tables are calculated on the basis of rope grade and not individual wire tensile strength grades or levels. Table 1 Range of wire tensile s

43、trength grades Rope grade Wire tensile strength grades N/mm 21770 1 570 or Level 2 to 1 960 or Level 4 1960 1 770 or Level 3 to 2 160 or Level 5 2160 1 960 or Level 4 to 2 160 or Level 5 IPS Level 2 or 1 570 to Level 4 or 1 960 EIP Level 3 or 1 770 to Level 5 or 2 160 EEIP Level 4 or 1 960 to Level

44、5 or 2 160 For those ropes (e.g. larger diameter ropes) where a rope grade is not applicable, the tensile strength grades of the wires shall be one, or a combination, of those given in Annex A. All wires of the same nominal diameter in the same wire layer shall be of the same tensile strength grade.

45、 Well-measuring wire and wires used in the manufacture of well-servicing strand shall normally be of carbon steel but other materials (e.g. stainless steel) may be used. The purchaser should specify any particular material requirements. 4.1.2 Core Cores of stranded ropes shall normally be of steel o

46、r fibre, although other types, such as composites (e.g. steel plus fibres or plastics) or cores made of solid polymer, may also be supplied. The purchaser should specify the type of core. BSISO10425:2003IS:52401 O3002(E) I SO 3002 All irhgts seredevr 3Fibre cores shall conform to ISO 4345. The fibre

47、 cores for single-layer stranded ropes larger than 8 mm diameter shall be doubly closed (i.e. from yarn into strand and from strand into rope). Natural fibre cores shall be treated with an impregnating compound to inhibit rotting and decay. Steel cores shall be either an independent wire rope (IWRC)

48、 or wire strand (WSC). Steel cores of single-layer stranded ropes larger than 12 mm diameter shall be an independent wire rope (IWRC), unless specified otherwise. 4.1.3 Lubricant Lubricants shall conform to ISO 4346. 4.2 Rope manufacture 4.2.1 General In stranded ropes, all the wire layers in a stra

49、nd shall have the same direction of lay. The lay lengths of corresponding wire layers in strands of the same size, construction and strand layer shall be uniform. The core of a stranded rope, except for compacted (swaged) ropes, shall be designed (steel) or selected (fibre) so that in a new rope under no load there is clearance between outer strands. The rope ends shall be secured such that they are prevented from unlaying 4.