BS ISO 10896-7-2016 Rough-terrain trucks Safety requirements and verification Longitudinal load moment systems《崎岖地形卡车 安全要求和验证 纵向载荷力矩系统》.pdf

1、BS ISO 10896-7:2016Rough-terrain trucks Safetyrequirements and verificationPart 7: Longitudinal load moment systemsBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 10896-7:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of I

2、SO 10896-7:2016. The UK participation in its preparation was entrusted to TechnicalCommittee MHE/7, Industrial trucks.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contr

3、act. Users are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 84943 5 ICS 53.060 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the autho

4、rity of the Standards Policy and Strategy Committee on 31 October 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 10896-7:2016 ISO 2016Rough-terrain trucks Safety requirements and verification Part 7: Longitudinal load moment systemsChariots tout-terrain Exigenc

5、es de scurit et vrification Partie 7: Systmes longitudinaux de moment de chargeINTERNATIONAL STANDARDISO10896-7First edition2016-10-01Reference numberISO 10896-7:2016(E)BS ISO 10896-7:2016ISO 10896-7:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in Switzerlan

6、dAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requeste

7、d from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 10896-7:2016ISO 10896-7:2016(E)Foreword ivIntroducti

8、on v1 Scope . 12 Normative references 13 Terms and definitions . 24 Safety requirements and/or protective/risk reduction measures 24.1 General . 24.2 Longitudinal load moment systems 24.2.1 General 24.2.2 Protection against modification of the calibration setting 34.2.3 Verification of the correct f

9、unction 34.2.4 Warning and prevention . 34.2.5 Malfunction of the longitudinal load moment system. 34.2.6 Additional requirements for protection 34.2.7 Electrical . 34.2.8 Interconnecting of units 44.2.9 External components . 44.3 Longitudinal load moment indicator (LLMI) 44.3.1 General 44.3.2 Warni

10、ng . 44.3.3 Displays 44.4 Longitudinal load moment control (LLMC) . 54.4.1 General 54.4.2 Prevention of movement . 54.4.3 Override of the LLMC . 55 Verification of safety requirements and/or protective/risk reduction measures 55.1 General . 55.2 Verification . 65.2.1 General 65.2.2 Verification of L

11、LMI . 65.2.3 Verification of LLMC 66 Information for use (operating instructions) 7Bibliography 8 ISO 2016 All rights reserved iiiContents PageBS ISO 10896-7:2016ISO 10896-7:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies

12、 (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations,

13、governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further mai

14、ntenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Att

15、ention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introducti

16、on and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conform

17、ity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 110, Industrial trucks, Subcommittee SC 4,

18、Rough-terrain trucks.A list of all parts in ISO 10896 series can be found on the ISO website.iv ISO 2016 All rights reservedBS ISO 10896-7:2016ISO 10896-7:2016(E)IntroductionThis document is one of a set of International Standards produced by ISO/TC 110/SC 4 as part of its program of work regarding

19、standardization of terminology, general safety, performance and user requirements for rough-terrain trucks (hereafter also referred to as trucks).This document is a type-C standard as stated in ISO 12100.The machinery concerned and the extent to which hazards, hazardous situations or hazardous event

20、s are covered are indicated in the Scope of this document.When requirements of this type-C standard are different from those which are stated in type-A or -B standards, the requirements of this type-C standard take precedence over the requirements of the other standards for machines that have been d

21、esigned and built according to the requirements of this type-C standard. ISO 2016 All rights reserved vBS ISO 10896-7:2016BS ISO 10896-7:2016Rough-terrain trucks Safety requirements and verification Part 7: Longitudinal load moment systems1 ScopeThis document specifies design, safety and verificatio

22、n requirements for longitudinal load moment systems which can be used on rough-terrain trucks (hereafter referred to as trucks). This document provides requirements for both the longitudinal load moment indicator (hereafter referred to as LLMI) and the longitudinal load moment control (hereafter ref

23、erred to as LLMC) used on rough-terrain trucks, defined in ISO 10896-1, in a stationary position performing loading or placing functions on consolidated, stable and level ground.It is not applicable to the following: lorry-mounted trucks as defined in ISO 20297-1; slewing variable-reach trucks as de

24、fined in ISO 10896-2.This document deals with significant hazards, hazardous situations or hazardous events relevant to longitudinal load moment systems when used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer.This document does not cover the risk due

25、 to lateral instability or instability due to the travelling of the truck. The longitudinal load moment system is not intended for warning of the overturning risk while the truck is travelling.This document is not applicable to longitudinal load moment systems manufactured before the date of its pub

26、lication.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (i

27、ncluding any amendments) applies.ISO 10896-1:2012, Rough-terrain trucks Safety requirements and verification Part 1: Variable-reach trucksISO 12100, Safety of machinery General principles for design Risk assessment and risk reductionISO 13849-1:2015, Safety of machinery Safety-related parts of contr

28、ol systems Part 1: General principles for designISO 22915-14:2010, Industrial trucks Verification of stability Part 14: Rough-terrain variable-reach trucksIEC 60529, Degrees of protection provided by enclosures (IP Code)INTERNATIONAL STANDARD ISO 10896-7:2016(E) ISO 2016 All rights reserved 1BS ISO

29、10896-7:2016ISO 10896-7:2016(E)3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 12100, ISO 10896-1 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available

30、at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp3.1longitudinal load momentsum of the moments in the longitudinal plane forward of the tipping line (for example, wheels, stabilizing devices) produced by the load, the attachment and the lifting means of

31、the truck3.2longitudinal load moment indicatorLLMIdevice that warns the operator of a change to the load-handling geometry (3.4) which would increase the longitudinal load moment (3.1) beyond pre-determined limit(s)3.3longitudinal load moment controlLLMCdevice that prevents the operator changing the

32、 load-handling geometry (3.4) in direction(s) which would increase the longitudinal load moment (3.1) beyond the allowable limit(s)3.4load-handling geometryrelationship of points, lines and angles, described by the position of the load centre of gravity (the position of the boom, carriage and attach

33、ment) and tipping line (front wheels or stabilizing devices, if equipped)4 Safety requirements and/or protective/risk reduction measures4.1 General4.1.1 Trucks shall comply with the safety requirements and/or protective/risk reduction measures of this clause.4.1.2 In addition, the truck shall be des

34、igned according to the principles of ISO 12100 for relevant but not significant hazards which are not dealt with by this document.4.2 Longitudinal load moment systems4.2.1 General4.2.1.1 Longitudinal load moment systems shall comply with the safety requirements and/or measures of this clause for all

35、 actual capacities and all configurations described in the operating manual supplied by the truck manufacturer.4.2.1.2 Longitudinal load moment systems shall be designed taking the following into account: the operating environment, for example, relative humidity, temperature, condensation, dust; the

36、 truck rated capacity;2 ISO 2016 All rights reservedBS ISO 10896-7:2016ISO 10896-7:2016(E) electromagnetic compatibility; maintenance activities (for example, cleaning, washing).4.2.1.3 The dynamic loading resulting from the operation of the LLMC shall be taken into consideration in the truck design

37、.4.2.1.4 Longitudinal load moment systems shall be capable of withstanding the shock loads and vibrations transmitted to them during normal usage and maintenance of the truck.4.2.1.5 Painting or other corrosion protection shall not affect the correct functioning of limiters and indicators.4.2.2 Prot

38、ection against modification of the calibration settingAll adjustments affecting the calibration settings of the longitudinal load moment system shall be so designed that it can only be carried out by authorized persons (for example, using a special tool, a dedicated key, sequence of operations).4.2.

39、3 Verification of the correct function4.2.3.1 Verification of the correct function of the longitudinal load moment system shall be possible without any special tools. If a special procedure is required, this procedure shall be described in the operator manual.4.2.3.2 Longitudinal load moment systems

40、 shall enable periodic functional checks to be carried out for verification that systems are operating correctly.4.2.4 Warning and preventionThe longitudinal load moment system shall function in accordance with this document for all combination of attachments and motions of the load handling means a

41、nd attachments authorized by the manufacturer.4.2.5 Malfunction of the longitudinal load moment systemAny malfunction or functional damage of any part of the system shall be indicated to the operator until the fault is rectified (that is, continuous illumination of warning lamps, or continuous buzze

42、r or both).4.2.6 Additional requirements for protectionIn addition to requirements in ISO 10896-1:2012, 4.4.2, the components of the longitudinal load moment system which are exposed to harsh conditions shall be installed on the trucks exterior or directly exposed to the environment shall have a min

43、imum degree of protection corresponding to IP67 in accordance to IEC 60529.4.2.7 Electrical4.2.7.1 Power supply4.2.7.1.1 The power supply shall be protected against voltage variations, supply voltage reversal, overloading, short circuit, and earth faults.4.2.7.1.2 In case of power supply failure, th

44、e longitudinal load moment LLMC system shall either continue to function correctly or return to a safe condition. ISO 2016 All rights reserved 3BS ISO 10896-7:2016ISO 10896-7:2016(E)4.2.7.2 Voltage recoveryThe longitudinal load moment system shall operate correctly in the event of voltage recovery u

45、nless the safe condition is maintained.4.2.8 Interconnecting of unitsAll signals and power supplies transmitted between units of the LLMI and LLMC shall be protected against interference, for example, discrete insulated conductors, CANbus. The chassis of the truck shall not be used to transmit power

46、, signals or the functional signal return.4.2.9 External componentsComponents forming part of the longitudinal load moment system (for example, proximity sensors) mounted externally (that is, without removing any guard or part of the truck, shall be so arranged and protected as to minimize the poten

47、tial for tampering.4.3 Longitudinal load moment indicator (LLMI)4.3.1 GeneralWhile there are no performance level requirements covering the LLMI in this document, the performance level principles of ISO 13849-1 can be applied to the LLMI which is intended to warn the operator of a possible hazard an

48、d requires action from the operator to prevent such a hazard.4.3.2 Warning4.3.2.1 The LLMI shall give continuous warnings, both visible and audible, each starting at its own pre-determined limit, and based on the limits determined by the stability test T1 of ISO 22915-14. It shall continue and be ma

49、intained with activation of the LLMC. The warnings shall continue to signal until the longitudinal load moment returns below the pre-determined limits at which the warning was initiated.4.3.2.2 There shall be a clear difference between the warnings, both visible, for example, a visible warning may be one colour for the approach and another colour for the stability limit and audible, for example, an intermittent audible warning may increase frequency for the approach and fix when limits have been reached, for approachin