BS ISO 10924-4-2015 Road vehicles Circuit breakers Medium circuit breakers with tabs (Blade type) Form CB15《道路车辆 断路器 CB15式带有标签的中等断路器(刀片式)》.pdf

1、BSI Standards PublicationBS ISO 10924-4:2015Road vehicles CircuitbreakersPart 4: Medium circuit breakers with tabs(Blade type), Form CB15BS ISO 10924-4:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 10924-4:2015.It supersedes BS ISO 10924-4:2009 which is

2、withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee AUE/16, Data Communication (Road Vehicles).A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions o

3、f a contract. Users are responsible for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 84682 3ICS 43.040.10Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under t

4、he authority of theStandards Policy and Strategy Committee on 31 July 2015.Amendments issued since publicationDate Text affectedBS ISO 10924-4:2015 ISO 2015Road vehicles Circuit breakers Part 4: Medium circuit breakers with tabs (Blade type), Form CB15Vhicules routiers Coupe-circuits Partie 4: Coupe

5、-circuits moyens languettes (de type lame), forme CB15INTERNATIONAL STANDARDISO10924-4Second edition2015-08-01Reference numberISO 10924-4:2015(E)BS ISO 10924-4:2015ISO 10924-4:2015(E)ii ISO 2015 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2015, Published in SwitzerlandAll rights reserved. Un

6、less otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the

7、 address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 10924-4:2015ISO 10924-4:2015(E)Foreword iv1 Scope . 12 Normative references

8、13 Terms and definitions . 14 Marking, labelling and colour coding . 15 Tests and requirements 25.1 General . 25.1.1 General test conditions . 25.1.2 Test sequence plan . 25.1.3 Test cable sizes 35.2 Voltage drop 45.2.1 Purpose 45.2.2 Tests 45.2.3 Requirements . 45.3 Maximum housing temperature 45.4

9、 Environmental conditions . 55.5 Operating time-rating . 55.5.1 Purpose 55.5.2 Tests 55.5.3 Requirements . 55.6 Current steps 55.7 No current trip and reset temperature 55.8 Absolute breaking capacity 55.8.1 Purpose 55.8.2 Tests 65.8.3 Requirements . 65.9 Breaking capacity . 65.9.1 Purpose 65.9.2 Te

10、sts 65.9.3 Requirements . 65.10 Strength of terminals . 65.11 Endurance . 65.11.1 Purpose 65.11.2 Tests 65.11.3 Requirements . 75.12 Dielectric strength 75.12.1 Purpose 75.12.2 Tests 75.12.3 Requirement 76 Dimensions and designation example . 76.1 Dimensions . 76.1.1 Category A . 86.1.2 Category B 9

11、6.1.3 Category C 96.1.4 Category D 106.1.5 Category E .106.1.6 Category F and G .116.1.7 Category H 116.1.8 Category J 126.1.9 Category K 126.2 Designation example . 13Bibliography .14 ISO 2015 All rights reserved iiiContents PageBS ISO 10924-4:2015ISO 10924-4:2015(E)ForewordISO (the International O

12、rganization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been estab

13、lished has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardizat

14、ion.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with

15、 the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any pa

16、tent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For

17、 an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for t

18、his document is ISO/TC 22, Road vehicles, Subcommittee SC 32, Electric and electronic components and general system aspects.This second edition cancels and replaces the first edition (ISO 10924-4:2009), which has been technically revised.ISO 10924 consists of the following parts, under the general t

19、itle Road vehicles Circuit breakers: Part 1: Definitions and general test requirements Part 2: Users guide Part 3: Miniature circuit breakers with tabs (Blade type), Form CB11 Part 4: Medium circuit breakers with tabs (Blade type), Form CB15 Part 5: Circuit breakers with tabs with rated voltage of 4

20、50 Viv ISO 2015 All rights reservedBS ISO 10924-4:2015INTERNATIONAL STANDARD ISO 10924-4:2015(E)Road vehicles Circuit breakers Part 4: Medium circuit breakers with tabs (Blade type), Form CB151 ScopeThis part of ISO 10924 specifies medium circuit breakers with tabs (Blade type), Form CB15, for use i

21、n road vehicles. It establishes, for this circuit breaker form, the rated current, test procedures, performance requirements and dimensions.This part of ISO 10924 is intended to be used in conjunction with ISO 10924-1 and with ISO 10924-2. The numbering of its clauses corresponds to that of ISO 1092

22、4-1, whose requirements are applicable, except where modified by requirements particular to this part of ISO 10924.This part of ISO 10924 is applicable to circuit breakers with a rated voltage of 14 V d.c. or 28 V d.c. or 58 V d.c., a current rating of no greater than 40 A and a breaking capacity of

23、 2 000 A, intended for use in road vehicles with a nominal voltage of 12 V d.c. or 24 V d.c. or 48 V d.c.Circuit breakers differ in terms of dimensions and functions, e.g. electrically reset, automatic reset, manual reset and switchable.NOTE This type of circuit breaker is intended to be used in app

24、lications such as medium fuse-links in accordance with ISO 8820-3. While the tab dimensions and current ratings can be the same, there might be differences in performance, which it is advisable that the user of these products take into consideration.2 Normative referencesThe following documents, in

25、whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 6722-1, Road vehicles 60 V and 6

26、00 V single-core cables Part 1: Dimensions, test methods and requirements for copper conductor cablesISO 8820-3, Road vehicles Fuse links Part 3: Fuse links with tabs (Blade type)ISO 10924-1, Road vehicles circuit breakers Part 1: Definitions and general test requirementsISO 16750-4, Road vehicles E

27、nvironmental conditions and testing for electrical and electronic equipment Part 4: Climatic loads3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 10924-1 apply.4 Marking, labelling and colour codingSee ISO 10924-1 and Table 1. ISO 2015 All rights rese

28、rved 1BS ISO 10924-4:2015ISO 10924-4:2015(E)Table 1 Colour codeRated current IRAColour code5 tan/light brown7, 5 brown10 red15 blue20 yellow25 white30 green35 dark green40 orange5 Tests and requirements5.1 General5.1.1 General test conditionsIn addition to carrying out the test procedures in accorda

29、nce with ISO 10924-1, the following criteria shall apply. Tests shall be performed following the test sequences in Table 2. The test fixture for electrical tests shall be designed in accordance with Type C as shown in ISO 8820-3. The connection resistance shall be 0,8 m max. to ensure the proper fun

30、ction of the test fixture. The ambient temperature range for circuit breakers according to this part of ISO 10924 shall be: (-40 to 85) C, Code G, according to ISO 16750-4.5.1.2 Test sequence planTable 2 Test sequence planNo. Test ClauseSample groupsa1 2 3 4 5 6 71 Dimensions 6 X X X - - - -2 Markin

31、g, labelling and colour coding 4 X X X X X X X3 Operating time rating 2,0 IR5.5 X X X X X X X4 Current steps 5.6 - - - - X - -5 Voltage drop 5.2 X X X X X X X6 Maximum housing temperature 5.3 - - - X - - -7 No current trip and reset temperature 5.7 - - - - X - -8 Strength of terminals 5.10 X X X - -

32、 - - - Not required.aFive circuit breakers for each rated current rating per sample group.2 ISO 2015 All rights reservedBS ISO 10924-4:2015ISO 10924-4:2015(E)No. Test ClauseSample groupsa1 2 3 4 5 6 79Environmental conditionsClimatic loads5.4- - - X - - -10 Chemical loads - - - - X - -11 Mechanical

33、loadsVibration - - - - - X -Shock - - - - - X -Free fall - - - - - X -12 Absolute breaking capacity 5.8 X - - - - - -13 Breaking capacity 5.9 - X - - - - -14 Endurance 5.11 - - X X - X -15 Operating time rating0,7 IR5.5- X X - - - X1,1 IR- - - X - X X1,35 IR- - - X - X X1,6 IR- - - - - - X2,0 IR- X

34、X X X X X3,5 IR- - - - - - X6,0 IR- X - X - X X16 Voltage drop 5.2 - X X X X X X17 Maximum housing temperature 5.3 - - - X - - -18 Dielectric strength 5.12 X X X X X X -19 Strength of terminals 5.10 X X X X X X X20 Marking, labelling and colour coding 4 X X X X X X X- - Not required.aFive circuit br

35、eakers for each rated current rating per sample group.5.1.3 Test cable sizesTest cable sizes shall be as given in Table 3. All tests for a particular circuit breaker rating shall be performed using the same cable size.Test cable sizes are specified to allow comparative circuit breaker tests to be ca

36、rried out. The cable size specified herein does not necessarily indicate the size of cable to be used in the vehicle application.Table 2 (continued) ISO 2015 All rights reserved 3BS ISO 10924-4:2015ISO 10924-4:2015(E)Table 3 Test cable sizesRated current IRAConductor cross-sectional areaamm2Length m

37、m5 0,50 500 507, 5 0,75 10 1,0 15 1,5 20 2,5 25 30 4,0 35 6,0 40 aConductor material according to ISO 6722-1.5.2 Voltage drop5.2.1 PurposeSee ISO 10924-1.5.2.2 TestsThe circuit breaker voltage drop shall be measured at points A and B across the circuit breaker tabs at 0,7 IRas shown in ISO 8820-3.5.

38、2.3 RequirementsThe requirements given in Table 4 shall apply.Table 4 Voltage dropRated current IRAMax. voltage drop UDmVCategoryA B C D E F G H J K5 300 - 200 205 260 2057, 5 200150-190 250 19010150180 235 18015150160 215 16020130135 190 13525 - 115 170 11530 120 150 110 160 11035 - - - - -40 120 -

39、 - - - - Not required.5.3 Maximum housing temperatureThe tests given in ISO 10924-1 and the requirements in Table 2 of this part of ISO 10924 shall apply.4 ISO 2015 All rights reservedBS ISO 10924-4:2015ISO 10924-4:2015(E)5.4 Environmental conditionsThe tests of ISO 10924-1 shall apply.5.5 Operating

40、 time-rating5.5.1 PurposeSee ISO 10924-1.5.5.2 TestsThe test of ISO 10924-1 shall apply.5.5.3 RequirementsThe requirements given in Table 5 shall apply.Table 5 Operating timesTestcurrentAOperating time sCategoryA B C D E F G H J KFastaStandard Fast Standard Standard Standard Standardmin max min max

41、min max min max min max min max min max0,7 IR3 600 - - 3 600 - - 3 600 3 600 3 600 IR30 3 600 10 3 600 30 1 800 1 800 1,1 IR18 450 200 7 40 3 600 20 600 10 1,35 IR8 90 60 3,0 120 12 1 800 10 60 500 3 6001,6 IR5,0 50 12 1 800 2 50 6,0 170 5 200 5 300 2 1202 IR3 20 9 100 1 12 3,0 40 3 50 5 30 1 403,5

42、IR0,9 5,5 2,5 10 0,35 2,6 0,8 6,0 1,5 12 1,5 4 0,35 66 IRb0,4 1,9 0,8 3,5 0,13 0,8 0,2 1 1 7, 5 0,3 2 0,13 2- - Not required.aOperating time rating similar to fuse type.bIf the rated breaking capacity is lower than the test current the value of the rated breaking capacity is valid.5.6 Current stepsT

43、he test and requirements of ISO 10924-1 shall apply.5.7 No current trip and reset temperatureThe test and requirements of ISO 10924-1 shall apply.5.8 Absolute breaking capacity5.8.1 PurposeSee ISO 10924-1. ISO 2015 All rights reserved 5BS ISO 10924-4:2015ISO 10924-4:2015(E)5.8.2 TestsThe tests as de

44、scribed in ISO 10924-1 shall apply. The circuit breakers shall be tested at 2 000 A.5.8.3 RequirementsThe requirements as in ISO 10924-1 shall apply.5.9 Breaking capacity5.9.1 PurposeSee ISO 10924-1.5.9.2 TestsThe tests given in ISO 10924-1 shall apply; the circuit breakers according to Table 2 shal

45、l be tested to the values given in Table 6.Table 6 Breaking capacityCurrent ratingNominal voltage UN12 V 24 V 48 V5 A to 10A 150 A 100 A 75 A10 A to 15 A 225 A 150 A 100 A15 A to 20 A 300 A 200 A 135 A20 A to 30 A 450 A 300 A 200 A30 A to 40 A 600 A 400 A 300 A5.9.3 RequirementsThe requirements as g

46、iven in ISO 10924-1 and in Table 2 of this part of ISO 10924 shall apply.5.10 Strength of terminalsThe test and requirements as given in ISO 8820-3 for Type C (medium) fuse-links shall apply.5.11 Endurance5.11.1 PurposeSee ISO 10924-1.5.11.2 TestsThe tests and cycling profiles as given in ISO 10924-

47、1 shall apply; the minimum number of cycles is shown in Table 7. The duration of one cycle shall be 60 s to 100 s. The test current shall be applied for at least 1 s.6 ISO 2015 All rights reservedBS ISO 10924-4:2015ISO 10924-4:2015(E)Table 7 EnduranceFunction TypeTest currentCyclesCategoryA B C D E

48、F G H J KAutomatic resetI4,0 IR- - - 50a- 50a- - - -Electrically resetII4,0 IR- - - - 30 + 30b30 + 30b- - -Manual reset III2,0 IR1 000 - 300 - - -d1 000 - 5004,0 IR100 - 100 - - - - 100 - 100Switchable IV 1,0 IR6 000c500 - - - - - - 6 000 - - Not required.aCircuit breakers shall be cycled for at least 30 minutes or the time needed to achieve the minimum number 50 cycles. Following the 30 minutes of cycling a voltage drop test shall be performed. After the voltage drop test the circuit breaker shall be cycled for additional 4 h. It shall be acceptable, if the results of the endurance t