BS ISO 12643-4-2010 Graphic technology - Safety requirements for graphic technology equipment and systems - Converting equipment and systems《印刷技术 印刷技术设备和系统的安全要求 转换设备和系统》.pdf

1、BS ISO12643-4:2010ICS 37.100.10NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDGraphic technology Safety requirementsfor graphic technologyequipment and systemsPart 4: Converting equipment andsystemsThis British Standardwas published under theauthority of the St

2、andardsPolicy and StrategyCommittee on 31 March2010 BSI 2010ISBN 978 0 580 64656 0Amendments/corrigenda issued since publicationDate CommentsBS ISO 12643-4:2010National forewordThis British Standard is the UK implementation of ISO 12643-4:2010.The UK participation in its preparation was entrusted to

3、 TechnicalCommittee PAI/43, Graphic technology.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a

4、British Standard cannot confer immunityfrom legal obligations.BS ISO 12643-4:2010Reference numberISO 12643-4:2010(E)ISO 2010INTERNATIONAL STANDARD ISO12643-4First edition2010-03-01Graphic technology Safety requirements for graphic technology equipment and systems Part 4: Converting equipment and sys

5、tems Technologie graphique Exigences de scurit pour les systmes et lquipement de technologie graphique Partie 4: Systmes et quipement de faonnage BS ISO 12643-4:2010ISO 12643-4:2010(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file

6、may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobes licensing policy. The ISO Central Secretariat ac

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8、the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. COPYRIGHT PROTECTED DOCUMENT ISO 2010 All rights reserved. Unless otherwise specified, no part of this publication may be

9、 reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 4

10、1 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web www.iso.org Published in Switzerland ii ISO 2010 All rights reservedBS ISO 12643-4:2010ISO 12643-4:2010(E) ISO 2010 All rights reserved iiiContents Page Foreword .v Introductionvi 1 Scope1 2 Normative references1 3 Terms and definition

11、s .2 4 Equipment covered by this part of ISO 126432 4.1 General .2 4.2 Machines used primarily in a converting operation 2 4.3 Machines used in both printing and converting processes .2 5 Machinery for the production of corrugated board .3 5.1 All machines 3 5.2 Unwinding stations .4 5.3 Splicers.6

12、5.4 Preheater 7 5.5 Single facer 9 5.6 Inclined belt conveyor.14 5.7 Bridge .14 5.8 Braking and web aligning section .15 5.9 Gluing machine15 5.10 Heating and pulling section16 5.11 Rotary shear unit .18 5.12 Pulling unit .18 5.13 Slitter-scorer units.19 5.14 Web diverter.20 5.15 Sheeters20 5.16 Sta

13、cker devices .21 6 Folding box gluer machines.25 6.1 Entire machine.25 6.2 Feeder.25 6.3 Folding section 25 6.4 Gluing section27 6.5 Folding belt 27 6.6 Pressing section28 7 Pre-feeders.29 7.1 Pre-feeder with pile carrier plate29 7.2 Pre-feeder with pile turner30 8 In-line machines 32 8.1 Entire mac

14、hine.32 8.2 Feeding unit .33 8.3 Printing unit .35 8.4 Slitter-scorer unit, rotary die-cutter.36 8.5 Folding unit (folding box gluer) .36 8.6 Taping unit .37 8.7 Stitching unit37 9 Automatic flatbed die-cutting machines .38 9.1 Entire machine.38 9.2 Feeder.39 BS ISO 12643-4:2010ISO 12643-4:2010(E) i

15、v ISO 2010 All rights reserved9.3 Punching section.39 9.4 Stripping section40 9.5 Blank separating section, blank delivery 40 9.6 Trimming and delivery of gripper edge .40 10 Roller press die-cutters.40 11 Tube winding machines 40 11.1 Ply reels 40 11.2 In-running nips on shaft bearings40 11.3 In-ru

16、nning nip between winding belt and winding material 40 11.4 In-running nips.42 11.5 In-running nips between glue rollers.42 11.6 Tube cutting and sawing section.42 11.7 Tube transfer42 12 Machinery for the production of envelopes42 12.1 Printing unit guarding .42 12.2 Longitudinal and cross-scoring

17、section .43 12.3 Form cutting section .43 12.4 Driven guide rollers .43 12.5 Window cutting section 43 12.6 Window material conveying section with unwinding unit.43 12.7 Scraper gluing unit 44 12.8 Separating cutting section44 12.9 Bottom flap folding section 44 12.10 Transport rolls45 12.11 Stagger

18、ing wheel .45 12.12 Roller gluing unit .45 12.13 Hot air dryers47 12.14 Separation roller before aligner section47 12.15 Aligner section.47 12.16 Seal flap folding section .47 12.17 Separating disc delivery .48 12.18 Starting the machine with interlocking guards open.48 13 Instruction handbook 48 13

19、.1 Corrugated board machinery .48 13.2 Machines for the production of envelopes .49 Bibliography 51 BS ISO 12643-4:2010ISO 12643-4:2010(E) ISO 2010 All rights reserved vForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO membe

20、r bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmenta

21、l and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directi

22、ves, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies

23、 casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 12643-4 was prepared by Technical Committee ISO/TC 130, Graphic technology. It i

24、s the intent of ISO/TC 130 that this first edition of ISO 12643-4 become applicable to new equipment manufactured from 2011-01-01. ISO 12643 consists of the following parts, under the general title Graphic technology Safety requirements for graphic technology equipment and systems: Part 1: General r

25、equirements Part 2: Prepress and press equipment and systems Part 3: Binding and finishing equipment and systems Part 4: Converting equipment and systems Part 5: Stand-alone platen presses BS ISO 12643-4:2010ISO 12643-4:2010(E) vi ISO 2010 All rights reservedIntroduction The purpose of this part of

26、ISO 12643 is to reduce the risk of injury to operating personnel working on converting equipment. This part of ISO 12643 provides requirements for the design and construction of converting equipment used in the package printing, converting and graphic technology industries. It covers equipment not a

27、ddressed by the other parts of ISO 12643. It is intended to be used in conjunction with ISO 12643-1 and provides additional requirements that are specific to converting equipment. During the development of this part of ISO 12643, existing relevant standards of other countries were taken into conside

28、ration. An effort has been made to take into consideration the requirements of many countries, recognizing that national standards or laws may dictate national requirements. Cases where a national requirement was known to differ from this part of ISO 12643 have been noted. This part of ISO 12643 was

29、 developed to harmonize the following US and European safety standards: ANSI/PMMI B155.1, Safety Requirements for Packaging Machinery and Packaging-Related Converting Machinery EN 1010-4, Safety of machinery Safety requirements for the design and construction of printing and paper converting machine

30、s Part 4: Bookbinding, paper converting and finishing machines EN 1010-5, Safety of machinery Safety requirements for the design and construction of printing and paper converting machines Part 5: Machines for the production of corrugated board and machines for the conversion of flat and corrugated b

31、oard BS ISO 12643-4:2010INTERNATIONAL STANDARD ISO 12643-4:2010(E) ISO 2010 All rights reserved 1Graphic technology Safety requirements for graphic technology equipment and systems Part 4: Converting equipment and systems 1 Scope This part of ISO 12643 provides safety requirements for the design and

32、 construction of converting equipment used in the package printing, converting and graphic technology industries. It is applicable to converting equipment not covered by other parts of ISO 12643. It is intended to be used in conjunction with the general requirements given in ISO 12643-1. 2 Normative

33、 references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 12643-1, Graphic technology Safet

34、y requirements for graphic technology equipment and systems Part 1: General requirements ISO 13732-1, Ergonomics of the thermal environment Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfaces ISO 13849-1, Safety of machinery Safety-related parts of control sys

35、tems Part 1: General principles for design ISO 13850, Safety of machinery Emergency stop Principles for design ISO 13855, Safety of machinery Positioning of protective equipment with respect to the approach speeds of parts of the human body ISO 13857, Safety of machinery Safety distances to prevent

36、hazard zones being reached by upper and lower limbs ISO 14119, Safety of machinery Interlocking devices associated with guards Principles for design and selection ISO 14122-3, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails IEC 60529, Degrees of

37、 protection provided by enclosures (IP code) IEC 62061, Safety of machinery Functional safety of safety-related electrical, electronic and programmable electronic control systems EN 619, Continuous handling equipment and systems Safety and EMC requirements for equipment for mechanical handling of un

38、it loads BS ISO 12643-4:2010ISO 12643-4:2010(E) 2 ISO 2010 All rights reserved3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 12643-1 apply. 4 Equipment covered by this part of ISO 12643 4.1 General This part of ISO 12643 covers a variety of equipmen

39、t used in printing plants and converting operations. Those used primarily in a converting operation are listed in 4.2, while those that may be used in a printing operation covered in other parts of ISO 12643 are listed in 4.3. 4.2 Machines used primarily in a converting operation Machines used prima

40、rily in a converting operation include the following: machinery for the production of envelopes; machinery for the production of corrugated board; folding-box gluer machines; in-line machines; automatic flatbed punching machines; tube-winding machines; box-making machines; finishing/window equipment

41、; hole punching machines; laminating machines/laminators; pre-feeding/stack-turning machines. 4.3 Machines used in both printing and converting processes Machines used in both printing and converting processes include the following: label printing machines (see also ISO 12643-1 and ISO 12643-2); coa

42、ting machines (see also ISO 12643-3); curing and drying machines (see also ISO 12643-2); cutters, creasers and die-cutters (see also ISO 12643-3); rewinding/roll equipment/slitting and rewinding equipment (see also ISO 12643-1); embossing equipment (see also ISO 12643-2 and ISO 12643-5); tension con

43、trol equipment (see also ISO 12643-1). BS ISO 12643-4:2010ISO 12643-4:2010(E) ISO 2010 All rights reserved 35 Machinery for the production of corrugated board 5.1 All machines 5.1.1 General An example of a corrugating machine is shown in Figure 1. Key 1 unwind 6 heating section 11 web diverter 2 sin

44、gle facer 7 pulling section 12 sheeter 3 bridge 8 rotary shears 13 upstacker 4 preheater 9 pulling unit 14 downstacker 5 gluing machine 10 slitter-scorer unit Figure 1 Principle of a machine for the production of corrugated board 5.1.2 Emergency stop Emergency stop devices shall be provided on each

45、motion control station. Emergency stop devices shall be no more than 15 m apart. Emergency stop devices shall stop the motion of the entire machine. EXCEPTION The glue rollers of the gluing unit may continue running if the danger points on the gluing unit are safeguarded by guards. BS ISO 12643-4:20

46、10ISO 12643-4:2010(E) 4 ISO 2010 All rights reserved5.1.3 Zone control with stop/safe devices Where stop/safe devices are provided, the following requirements apply: stop/safe actuators shall be marked such that they clearly indicate the section to which they apply; signal processing shall comply wi

47、th PLrd of ISO 13849-1 or SIL 2 of IEC 62061. Where the machine is configured into control zones, they shall be as follows (see Figure 2): a) one control zone for each single-facer group (unwind of liner with preheater, single facer, unwind of corrugated web); b) one control zone for the liner unwin

48、d before heating up to stacker device. One or more stop/safe devices shall be provided in each control zone. Key 1 first control zone for first single-facer group 2 second control zone for second single-facer group 3 third control zone for liner unwind up to stacker device Figure 2 Control zones 5.1

49、.4 Access stairs and walkways Access stairs and walkways shall comply with ISO 12643-1. 5.1.5 Steam pipes Steam pipes that can be accessed from any working level shall be insulated up to a height of 2,70 m from the working level for protection against burning. 5.1.6 Guarding access points between system components Accessible areas between system components shall be guarded by means of fixed or interlocking guards in accordance wit