BS ISO 13044-2-2013 Road vehicles Fully automatic coupling systems 24 V (FACS) for heavy commercial vehicle combinations 50 mm fifth wheel couplings Electrical and pneumatic interf.pdf

1、BSI Standards PublicationRoad Vehicles Fully Automatic Coupling Systems 24 V (FACS) for heavy commercial vehicle combinationsPart 2: 50 mm fifth wheel couplings electrical and pneumatic interfaceBS ISO 13044-2:2013National forewordThis British Standard is the UK implementation of ISO 13044-2:2013. U

2、K participation in its preparation was entrusted to TechnicalCommittee AUE/13, Commercial and public service vehicles.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisions of a contra

3、ct. Users are responsible for its correct application. The British Standards Institution 2013.Published by BSI Standards Limited 2013ISBN 978 0 580 69309 0ICS 43.040.70Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the author

4、ity of theStandards Policy and Strategy Committee on 30 September 2013.Amendments/corrigenda issued since publicationDate Text affectedBRITISH STANDARDBS ISO 13044-2:2013 ISO 2013Road vehicles Fully automatic coupling systems 24 V (FACS) for heavy commercial vehicle combinations Part 2: 50 mm fifth

5、wheel couplings Electrical and pneumatic interfaceVhicules routiers Dispositifs dattelage entirement automatiques 24 V (FACS) pour ensembles routiers lourds Partie 2: Sellettes dattelage pour pivot de 50 mm Interface lectrique et pneumatiqueINTERNATIONAL STANDARDISO13044-2First edition2013-08-15Refe

6、rence numberISO 13044-2:2013(E)BS ISO 13044-2:2013ISO 13044-2:2013(E)ii ISO 2013 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2013All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mec

7、hanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01

8、11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 13044-2:2013ISO 13044-2:2013(E) ISO 2013 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 24 Requirements 24.1 General . 24.2 Tractor a

9、nd semi-trailer 34.3 Mechanical interface, Manual operation . 34.4 EPI module . 34.5 Mating of the two EPI parts 34.6 Guiding and alignment . 44.7 Encapsulation and protection 64.8 Automation of landing legs . 74.9 ISO 11992 Cable length . 74.10 Mixed mode operation . 75 Tests and specific requireme

10、nts 75.1 General . 75.2 Visual examination 85.3 Dimensional check . 85.4 Connection and disconnection 85.5 Locking device operation . 95.6 Current carrying capacity 95.7 Connection resistance (voltage drop), cable capacitance and pneumatics 95.8 Current cycling . 115.9 Withstand voltage . 115.10 Inf

11、luence of water 115.11 Protection against dust . 115.12 Endurance 115.13 Vibration 115.14 Shock resistance . 115.15 Drop test 115.16 Temperature/humidity cycling 125.17 Salt spray . 125.18 Chemical resistance . 125.19 Leakage test of pneumatic connections . 125.20 Functional test of protection cover

12、s 12Annex A (normative) EPI module Dimensional characteristics 13Annex B (normative) EPI module Contact allocation 21Annex C (normative) Mixed mode operation 23Bibliography .27BS ISO 13044-2:2013ISO 13044-2:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federa

13、tion of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committ

14、ee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and t

15、hose intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2

16、. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the documen

17、t will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement.The committee responsible for this document is ISO/TC 22, Road Vehicl

18、es, Subcommittee SC 15, Interchangeability of components of commercial vehicles and buses.ISO 13044 consists of the following parts, under the general title Road vehicles Fully automatic coupling systems 24 V (FACS) for heavy commercial vehicle combinations: Part 1: General requirements and definiti

19、ons Part 2: 50 mm fifth wheel couplings Electrical and pneumatic interfaceiv ISO 2013 All rights reservedBS ISO 13044-2:2013ISO 13044-2:2013(E)IntroductionThis International Standard specifies the integrated electrical and pneumatic connections of an automated fifth wheel coupling system for articul

20、ated vehicles and related components.Fully Automated Coupling Systems improve safety and comfort of vehicle combinations.a) Higher safety standardsreduction of operational accidents,less injured drivers because no need for driver to stay in the dangerous zone between the towing and the towed vehicle

21、 while uncoupling.b) Higher comfort levelFully Automated Coupling Systems eliminate necessity to access the coupling,higher comfort makes “Driver-Job” easier and safer,new components create space for future extensions and potentials.c) Cost reduction for end userless inactive periods for the vehicle

22、 combination due to less damage and repair,less repair and maintenance of cables and pipes. ISO 2013 All rights reserved vBS ISO 13044-2:2013Road vehicles Fully automatic coupling systems 24 V (FACS) for heavy commercial vehicle combinations Part 2: 50 mm fifth wheel couplings Electrical and pneumat

23、ic interface1 ScopeThis part of ISO 13044 specifies the mechanical, electrical/electronic and pneumatic characteristics of a fully automated fifth wheel coupling system to ensure interchangeability between a tractor vehicle and a coupled semi-trailer(s) with 24 V nominal supply voltage. The two vehi

24、cles together constitute an articulated vehicle.This part of ISO 13044 also supports the smooth introduction of fully automated fifth wheel coupling systems in the market. It specifies features necessary for mixed mode operation; i.e. the combination of a fully automated coupling system (FACS) equip

25、ped tractor vehicle with a conventional semi-trailer, and vice versa, the combination of a conventional tractor vehicle with a FACS-equipped semi-trailer.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its appl

26、ication. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 337, Road vehicles 50 semi-trailer fifth wheel coupling pin Basic and mounting/interchangeability dimensionsISO 1726-1, Road veh

27、icles Mechanical coupling between tractors and semi-trailers Part 1: Interchangeability between tractors and semi-trailers for general cargoISO 1726-2, Road vehicles Mechanical couplings between tractors and semi-trailers Part 2: Interchangeability between low-coupling tractors and high-volume semi-

28、trailersISO 3833, Road vehicles Types Terms and definitionsISO 3842, Road vehicles Fifth wheels InterchangeabilityISO 4009, Commercial vehicles Location of electrical and pneumatic connections between towing vehicles and trailersISO 4091:2003, Road vehicles Connectors for the electrical connection o

29、f towing and towed vehicles Definitions, tests and requirementsISO 7638-1:2003, Road vehicles Connectors for the electrical connection of towing and towed vehicles Part 1: Connectors for braking systems and running gear of vehicles with 24 V nominal supply voltageISO 11992 (all parts), Road vehicles

30、 Interchange of digital information on electrical connections between towing and towed vehiclesISO 12098:2004, Road vehicles Connectors for the electrical connection of towing and towed vehicles 15-pole connector for vehicles with 24 V nominal supply voltageINTERNATIONAL STANDARD ISO 13044-2:2013(E)

31、 ISO 2013 All rights reserved 1BS ISO 13044-2:2013ISO 13044-2:2013(E)ISO 16750-3:2012, Road vehicles Environmental conditions and testing for electrical and electronic equipment Part 3: Mechanical loadsISO 16750-5:2003, Road vehicles Environmental conditions and testing for electrical and electronic

32、 equipment Part 5: Chemical loadsISO 6150:1988, Pneumatic fluid power Cylindrical quick-action couplings for maximum working pressures of 10 bar, 16 bar and 25 bar (1 MPa, 1,6 Mpa, and 2,5 MPa) Plug connecting dimensions, specifications, application guidelines and testing3 Terms and definitionsFor t

33、he purposes of this part of ISO 13044, the terms and definitions given in ISO 13044-1 and the following terms and definitions apply.3.1fully automated coupling systemFACScoupling and uncoupling system where all operations, i.e. mechanical, electrical, pneumatic and applicable auxiliary functions, ar

34、e performed automatically, enabling the coupling and uncoupling process to be completed without direct manual interventionNote 1 to entry: As defined in ISO 13044-1:2012.3.2electrical/electronic-pneumatic interface moduleEPI modulecomponent, combining all electrical/electronic and pneumatic connecti

35、ons in one mating unit, consisting of two complementary parts, the EPI plug module and the EPI socket module3.2.1EPI plug modulepart of the EPI module containing the electric male contacts, pneumatic male connections and the alignment pins. It is permanently attached to the kingpin side mounted on t

36、he semi-trailer3.2.2EPI socket modulepart of the EPI module containing the electric female contacts, pneumatic female connections and the alignment sockets. It is permanently attached to the fifth wheel which is mounted to the tractor vehicle3.2.3semi-trailertowed vehicle which is designed to be cou

37、pled to either a towing vehicle or to a dolly axle, and to impose a substantial vertical load either on the towing vehicle or on the dolly axle3.2.4alignment devicedevice placed on the trailer-side, which makes contact to the 5th wheel throat during the coupling process and centres the EPI plug rela

38、tive to the EPI socket4 Requirements4.1 GeneralIn order to guarantee best functionality, comfort and safety, the use of FACS is recommended in combination with spring-brake equipped semi-trailers only. FACS does not exonerate the driver from ensuring the semi-trailer is correctly parked before coupl

39、ing or uncoupling.2 ISO 2013 All rights reservedBS ISO 13044-2:2013ISO 13044-2:2013(E)In order to guarantee best functionality, comfort and safety, the use of FACS is recommended in combination with adjustable air-suspension on the rear axle equipped trucks only.In the case of coupling systems that

40、are not fully automatic, but utilize an automatic electro-pneumatic interface, this interface shall comply with the requirements specified within this International Standard.4.2 Tractor and semi-trailerIn order to ensure interchangeability between tractor vehicles and semi-trailers, the requirements

41、 of ISO 3842 and ISO 1726-1 or ISO 1726-2 shall be met for vehicles to be equipped with FACS.4.3 Mechanical interface, Manual operationFifth wheels installed on FACS-equipped tractor vehicles shall comply with the requirements of ISO 3842. Fifth wheel coupling pins (king pins) installed on FACS-equi

42、pped semi-trailers shall comply with the requirements of ISO 337. In the event of a failure of the remote control it shall be possible, in an emergency, to open the coupling in at least one other way. If this requires the use of a tool then this shall be included in the vehicles tool kit. Any manual

43、 operation shall not lead to any damages or malfunction of the system components.NOTE For fifth wheel versions with a throat angle other than 40 (e.g. 52) optional versions would be allowed under the condition that the alignment device (Figure 2, key 2 or Figure 1, key 2) would use a corresponding a

44、ngle. In this case the interchangeability will only be ensured within the individual version.4.4 EPI module4.4.1 EPI plug modules and EPI socket modules in accordance with this Standard shall provide the following electrical connections with 24 V nominal supply voltage: 7 poles for the electrical co

45、nnection of the braking systems and running gear (incl. 2 poles for the CAN based communication compliant to ISO 11992-1 and 2); 23 poles for the electrical connection of equipment other than braking systems and running gear (incl. 2 poles for the CAN-based communication compliant to ISO 11992-1 and

46、 3);The dimensional characteristics and location of the EPI module shall be in accordance with the specifications of Annex A. Number, location and functionality shall be in accordance with the specifications of Annex B. Electrical contacts shall only be used as specified.CAUTION Using the electrical

47、 contacts for non-specified purposes (including ground) may cause damage to equipment. Any deviation from the contact allocation specified in Table 1 is not allowed. However, depending on legislation and customer demand, only some of the 30 electrical contacts may be required.4.4.2 EPI plug modules

48、and EPI socket modules in accordance with this International Standard shall provide connections for the following two pneumatic braking lines: one control line; one supply line;The dimensional characteristics of the pneumatic connections shall be in accordance with the specifications of Annex A.4.5

49、Mating of the two EPI partsThe mating of the EPI plug module and the EPI socket module shall be connected automatically during the coupling process as illustrated in Annex A, Figure A.1. ISO 2013 All rights reserved 3BS ISO 13044-2:2013ISO 13044-2:2013(E)4.6 Guiding and alignment4.6.1 GeneralThe guiding and alignment of the EPI module shall be made by a rigid alignment pin in the middle plus two outer pins, which are preferably “self-aligning” designed to provid