BS ISO 13577-1-2016 Industrial furnaces and associated processing equipment Safety General requirements《工业炉和相关工艺设备 安全性 通用要求》.pdf

1、BS ISO 13577-1:2016Industrial furnaces andassociated processingequipment SafetyPart 1: General requirementsBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 13577-1:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 13577

2、-1:2016.It supersedes BS ISO 13577-1:2012 which is withdrawn.The UK participation in its preparation was entrusted to TechnicalCommittee RHE/13, Oil burning equipment.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to

3、 include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2016. Published by BSI Standards Limited 2016ISBN 978 0 580 89576 0ICS 13.100; 25.180.01Compliance with a British Standard cannot confer immunity fromlegal obligati

4、ons.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 September 2016.Amendments/corrigenda issued since publicationDate Text affectedBS ISO 13577-1:2016 ISO 2016Industrial furnaces and associated processing equipment Safety Part 1: General re

5、quirementsFours industriels et quipements associs Scurit Partie 1: Exigences gnralesINTERNATIONAL STANDARDISO13577-1Second edition2016-09-01Reference numberISO 13577-1:2016(E)BS ISO 13577-1:2016ISO 13577-1:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in Swit

6、zerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be re

7、quested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 13577-1:2016ISO 13577-1:2016(E)Foreword vIntro

8、duction vi1 Scope . 12 Normative references 13 Terms and definitions . 24 Safety requirements and/or protective measures 24.1 General . 24.1.1 Requirements . 24.1.2 General design and construction requirements . 24.2 Mechanical safety 44.2.1 General 44.2.2 Crushing 54.2.3 Shearing . 54.2.4 Entanglem

9、ent 54.2.5 Drawing-in. 54.2.6 Impact . 54.2.7 High-pressure fluid ejection 64.2.8 Ejection of parts 64.2.9 Slip/trip . 64.2.10 Falls . 64.2.11 Transport 64.3 Electrical safety 74.3.1 Electrical equipment of TPE 74.3.2 Electroheat installations/equipment . 74.4 Thermal and cryogenic safety 84.4.1 Gen

10、eral 84.4.2 Contact with hot/cold surfaces . 84.4.3 Fire/explosion 84.4.4 Ejection of hot particles, work pieces and process liquids 94.4.5 Thermal stress and other physiological effects . 94.5 Noise . 104.5.1 General. 104.5.2 Interference with communications 104.6 Vibration 104.7 Radiation safety .

11、 114.7.1 General. 114.7.2 Non-ionizing radiation .114.7.3 Ionizing radiation .114.8 Materials and substances processed, used or exhausted 124.8.1 General. 124.8.2 Harmful by-products .124.8.3 Fire/explosion .124.9 Ergonomics . 124.10 Hazard combination 134.11 Malfunction . 134.11.1 Failure of power

12、supply and auxiliary fluids 134.11.2 Errors of fitting/assembly during installation 134.11.3 Effect of malfunctions of the control system/component safety devices 134.12 Missing and incorrectly fitted safety devices .134.12.1 General. 134.12.2 Power supply disconnection devices 135 Verification 14 I

13、SO 2016 All rights reserved iiiContents PageBS ISO 13577-1:2016ISO 13577-1:2016(E)6 Information for use .166.1 General requirements 166.2 Location and nature of the information for use 176.3 Signals and warning devices 176.3.1 General. 176.3.2 Marking . 176.3.3 Personnel protection .186.3.4 Warning

14、signs 186.4 Instruction handbooks/manuals . 18Annex A (informative) List of significant hazards20Annex B (informative) List of common industrial furnaces and associatedprocessing equipment 29Annex C (informative) Typical test report .33Annex D (informative) Work-permit authorization .35Annex E (info

15、rmative) Information specific to Japan .37Annex F (informative) Requirements specific to the USA 38Annex G (informative) Requirements specific to the EU and associated countries 40Annex H (informative) Requirements specific to Canada 42Annex I (informative) Requirements specific to China .43Bibliogr

16、aphy .44iv ISO 2016 All rights reservedBS ISO 13577-1:2016ISO 13577-1:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO

17、technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates clo

18、sely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria

19、needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of pate

20、nt rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used

21、in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) princi

22、ples in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 244, Industrial furnaces and associated processing equipment.This second edition cancels and replaces the first edition (ISO 13577-1:2012), which h

23、as been technically revised. The following changes have been made: reconfiguration of the scope (no technical change); elimination of the requirements related to the implosion hazard; reconfiguration of the requirements related to electrical safety as the following: the referenced safety requirement

24、s for electrical equipment of industrial furnaces and associated processing equipment (TPE) are integrated to IEC 60204-1 (referencing IEC 60519 series was eliminated); referencing ISO 13577-4 for the requirements of protective systems (safety related control systems) was introduced; independent sub

25、clause for the electroheat installations where electrical energy is directly used as the heating energy was established; associated changes were made in Table 1 in regards to the changes in 4.3; change of title of regional Annex E from “Requirements specific to Japan” to “Information specific to Jap

26、an” and modification of its content; addition of regional Annex H specific to Canada; other editorial changes.A list of all parts in the ISO 13577 series can be found on the ISO website. ISO 2016 All rights reserved vBS ISO 13577-1:2016ISO 13577-1:2016(E)IntroductionThis document is a type-C standar

27、d as stated in ISO 12100.The machinery concerned and the extent to which hazards, hazardous situations or hazardous events are covered are indicated in the scope of this document.When requirements of this type-C standard are different from those which are stated in type-A or -B standards, the requir

28、ements of this type-C standard take precedence over the requirements of the other standards for machines that have been designed and built according to the requirements of this type-C standard.Industrial furnaces and associated processing equipment (TPE) generally consists of the following component

29、s: processing chambers (e.g. steel construction with lining or without lining); heating systems; protective system; control and instrumentation system/operator-control level.This document gives additional requirements for TPE in certain countries or regions. When applying the requirements specific t

30、o a country or region, which are given in the relevant annexes, it is essential that a level of safety be ensured that is at least equivalent to that provided for by the requirements of the main body of this document.vi ISO 2016 All rights reservedBS ISO 13577-1:2016Industrial furnaces and associate

31、d processing equipment Safety Part 1: General requirements1 ScopeThis document specifies the general safety requirements common to industrial furnaces and associated processing equipment (TPE).This document deals with the significant hazards, hazardous situations or hazardous events relevant to TPE,

32、 as listed in Annex A, when TPE is used as intended and also under conditions of misuse that are reasonably foreseeable by the manufacturer.Annex B provides a list of common industrial furnaces and associated processing equipment.This document specifies the requirements intended to be met by the man

33、ufacturer to ensure the safety of persons and property during commissioning, start-up, operation, shut-down, maintenance periods and dismantling, as well as in the event of foreseeable faults or malfunctions that can occur in the equipment.These general safety requirements apply to all TPE, unless a

34、n exception is given in other parts of ISO 13577 dealing with specific equipment. The provisions of other parts of ISO 13577 that directly apply to specific types of TPE take precedence over the provisions of this document.This document is not applicable to blast furnaces, converters (in steel plant

35、s), boilers or equipment not covered under ISO 12100.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the

36、latest edition of the referenced document (including any amendments) applies.ISO 12100:2010, Safety of machinery General principles for design Risk assessment and risk reductionISO 13577-2:2014, Industrial furnaces and associated processing equipment Safety Part 2: Combustion and fuel handling syste

37、msISO 13577-31), Industrial furnaces and associated processing equipment Safety Part 3: Generation and use of protective and reactive atmosphere gasesISO 13577-4, Industrial furnaces and associated processing equipment Safety Part 4: Protective systemsISO 13732-1, Ergonomics of the thermal environme

38、nt Methods for the assessment of human responses to contact with surfaces Part 1: Hot surfacesISO 13850, Safety of machinery Emergency stop function Principles for designISO 13854, Safety of machinery Minimum gaps to avoid crushing of parts of the human body1) Under preparation. Stage at the time of

39、 publication: ISO/FDIS 13577-3:2016.INTERNATIONAL STANDARD ISO 13577-1:2016(E) ISO 2016 All rights reserved 1BS ISO 13577-1:2016ISO 13577-1:2016(E)ISO 14119, Safety of machinery Interlocking devices associated with guards Principles for design and selectionISO 14120, Safety of machinery Guards Gener

40、al requirements for the design and construction of fixed and movable guardsISO 14122-2, Safety of machinery Permanent means of access to machinery Part 2: Working platforms and walkwaysISO 14122-3, Safety of machinery Permanent means of access to machinery Part 3: Stairs, stepladders and guard-rails

41、IEC 60079-0, Explosive atmospheres Part 0: Equipment General requirementsIEC 60204-1:2009, Safety of machinery Electrical equipment of machines Part 1: General requirementsIEC 60519 (all parts), Safety in electroheat installationsIEC 60825-1, Safety of laser products Part 1: Equipment classification

42、 and requirementsIEC 62598, Nuclear instrumentation Constructional requirements and classification of radiometric gaugesEN 1547, Industrial thermoprocessing equipment Noise test code for industrial thermoprocessing equipment including its ancillary handling equipment3 Terms and definitionsFor the pu

43、rposes of this document, the terms and definitions given in ISO 12100 and ISO 13574 apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/w

44、ww.iso.org/obp4 Safety requirements and/or protective measures4.1 General4.1.1 RequirementsThe TPE shall comply with the safety requirements and/or protective measures described in Clause 4 and shall be verified in accordance with Clause 5. In addition, the TPE shall be designed in accordance with t

45、he principles of ISO 12100 for relevant hazards, but not significant hazards, which are dealt with by this document.Anticipated significant hazards are listed in Table A.1.For ease of reference, Table A.1 also indicates the corresponding preventive measures and should be used in conjunction with Cla

46、uses 4, 5 and 6.Where particular requirements of the other parts of ISO 13577 apply, they shall supplement or modify these general safety requirements.For regional requirements, see Annexes E, F, G, H and I.4.1.2 General design and construction requirementsThe manufacturer shall maintain evidence th

47、at all safety requirements of the design have been fulfilled.2 ISO 2016 All rights reservedBS ISO 13577-1:2016ISO 13577-1:2016(E)The structural assembly, steel sections, auxiliaries and services (utilities) that form part of the TPE shall be stable and suitable for function and the intended use.In p

48、articular, the design shall include solutions and constructional details relating to the following: static stability of the TPE, including structures intended for containing the processed materials and the materials entering and leaving the TPE; accessibility; maintenance and cleaning clearances; mo

49、vement of material and machinery; safety in operation; health and safety at the workplace; protection against fire and prevention of explosion; emissions from the process; protection against earthquakes where seismic intensity exceeds 325 gal, as determined by the seismic zone.Cut-off, regulating and measuring devices, pipework and tanks carrying or containing fluids, which are likely to solidify and/or have high viscosity, shall be protected against the effect