BS ISO 13577-3-2016 Industrial furnaces and associated processing equipment Safety Generation and use of protective and reactive atmosphere gases《工业炉及相关加工设备 安全 保护和反应性环境气体的生成和使用》.pdf

1、BS ISO 13577-3:2016Industrial furnaces and associated processing equipment SafetyPart 3: Generation and use of protective and reactive atmosphere gasesBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 13577-3:2016 BRITISH STANDARDNational forewordThis British St

2、andard is the UK implementation of ISO 13577-3:2016. The UK participation in its preparation was entrusted to TechnicalCommittee RHE/13, Oil burning equipment.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to includ

3、e all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2016. Published by BSI Standards Limited 2016ISBN 978 0 580 87032 3 ICS 13.100; 25.180.01 Compliance with a British Standard cannot confer immunity from legal obligation

4、s.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 September 2016.Amendments issued since publicationDate T e x t a f f e c t e dBS ISO 13577-3:2016 ISO 2016Industrial furnaces and associated processing equipment Safety Part 3: Generation a

5、nd use of protective and reactive atmosphere gasesFours industriels et quipements associs Scurit Partie 3: Gnration et utilisation des gaz datmosphre protectrice et ractiveINTERNATIONAL STANDARDISO13577-3First edition2016-09-15Reference numberISO 13577-3:2016(E)BS ISO 13577-3:2016ISO 13577-3:2016(E)

6、ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting

7、 on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 74

8、9 09 47copyrightiso.orgwww.iso.orgBS ISO 13577-3:2016ISO 13577-3:2016(E)Foreword vIntroduction vi1 Scope . 12 Normative references 23 Terms and definitions . 34 Safety requirements and measures 54.1 General . 54.2 Pipework 54.2.1 General 54.2.2 Connections 64.2.3 Unconnected pipework 64.2.4 Galvanic

9、 cells . 64.2.5 Flexible tubing and couplings . 64.2.6 Marking of pipework 74.2.7 Soundness/Tightness 74.2.8 Condensate drains 74.2.9 Purge points . 74.2.10 Blow-off and breather pipes or conduits 84.2.11 Pressure relief devices and flame arrestors on pipework . 84.2.12 Pressure oscillations . 84.2.

10、13 Combustible gas by-pass . 84.2.14 Isolation of required safety devices. 84.2.15 Vents . 84.3 Required safety devices . 94.3.1 Atmosphere gas control equipment 94.3.2 Other safety devices .124.4 Requirements for the use of atmosphere gases.124.4.1 Prevention of potential ignitable atmospheres 124.

11、4.2 Monitoring of TPE doors movements .144.4.3 Supervision of the means of ignition at the point of combustible atmosphere gas discharge 144.4.4 Emergency safety purge . 144.5 Change of atmosphere . 154.5.1 General. 154.5.2 Purge with purge gas 154.5.3 Purge with self-ignition 164.5.4 Change of atmo

12、sphere by burning 164.5.5 Purge by evacuation .174.6 Interfaces to exhaust systems for combustible or toxic atmosphere gases 174.6.1 Exhaust of burned gases. 174.6.2 Gathering of gases without burning and a closed system .185 Additional requirements for the generation of atmosphere gases 185.1 Gener

13、al 185.2 Gas and process liquid supplies 185.2.1 Air supplies 185.2.2 Reaction mixture supplies 195.2.3 Generated atmosphere gas distribution .195.3 Flame detection . 195.4 Burners generating exothermic gases . 195.5 Special requirements for different types of generator 195.5.1 Requirements for endo

14、thermic generators .195.5.2 Requirements for exothermic generators .20 ISO 2016 All rights reserved iiiContents PageBS ISO 13577-3:2016ISO 13577-3:2016(E)5.6 Post-treatment of generated atmosphere gases . 206 Verification of the safety requirements and/or measures 217 Information for use .247.1 Gene

15、ral 247.2 Marking 247.3 Instruction handbook 247.3.1 General. 247.3.2 Description of equipment . 257.3.3 Inspection procedures .257.3.4 Commissioning, start-up and operating procedures .257.3.5 Shutdown procedures 267.3.6 Maintenance procedures . 277.3.7 Documentation .27Annex A (informative) List o

16、f significant hazards28Annex B (informative) Typical protective and reactive atmosphere gases .30Annex C (normative) Allowed maximum pressure.32Annex D (informative) Principle procedures for the change of atmosphere 37Annex E (informative) Examples for the determination of safety integrity level SIL

17、 and performance level PL using the risk graph method 38Annex F (informative) Basic configuration of piping system of TPE using protective or reactive atmosphere gases 49Annex G (normative) Requirements specific to Japan 51Annex H (normative) Requirements specific to the U.S.A. 53Annex I (normative)

18、 Requirements specific to European countries 55Annex J (informative) Overview of the terms defined in ISO 13574 (Vocabulary) 58Bibliography .66iv ISO 2016 All rights reservedBS ISO 13577-3:2016ISO 13577-3:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federati

19、on of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee

20、. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and tho

21、se intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (

22、see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the doc

23、ument will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and

24、 expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 244, Industr

25、ial furnaces and associated processing equipment.ISO 13577 consists of the following parts, under the general title Industrial furnaces and associated processing equipment Safety: Part 1: General requirements Part 2: Combustion and fuel handling systems Part 3: Generation and use of protective and r

26、eactive atmosphere gases Part 4: Protective systems ISO 2016 All rights reserved vBS ISO 13577-3:2016ISO 13577-3:2016(E)IntroductionThis part of ISO 13577 is a Type C-Standard as defined in ISO 12100.The machinery concerned and the extent, to which hazards, hazardous situations and events are covere

27、d, is indicated in the scope of this part of ISO 13577.When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed a

28、nd built according to the provisions of this type C standard.Compliance with product standards, e.g. ISO 22967 or ISO 22968 is not sufficient to ensure the minimum safety requirement for TPE. This part of ISO 13577 shall always have priority for TPE.Industrial furnaces and associated thermo-processi

29、ng equipment (TPE) generally consists of the following components: processing chamber (e.g. steel construction with lining and/or refractory); heating systems; protective system; control and instrumentation system/operator-control level.ISO 13577-1 provides the general safety requirements common to

30、TPE. This part of ISO 13577 details in addition specific safety requirements for generation and use of protective and reactive atmosphere gases that are part of TPE as listed in the scope. These requirements establish the minimum acceptable requirements for safety functions required for various proc

31、esses. Where a process is not part of the TPE, the requirements do not apply.For example, the minimum requirements for the opening and closing of doors on a TPE does not apply to TPE that do not have doors in their design.NOTE As stated in its scope, ISO 13577-1 does not cover blast furnaces, conver

32、ters (in steel plants), boilers and equipment not covered under ISO 12100.The requirements of protective system are specified in ISO 13577-4.If a general provision of ISO 13577-1 counters provisions in this part of ISO 13577, the provisions of this part of ISO 13577 take precedence.It is assumed tha

33、t TPE will only be operated and maintained by trained personnel.vi ISO 2016 All rights reservedBS ISO 13577-3:2016Industrial furnaces and associated processing equipment Safety Part 3: Generation and use of protective and reactive atmosphere gases1 ScopeThis part of ISO 13577 specifies safety requir

34、ements for generation and use of protective and reactive atmosphere gases that are part of industrial thermo-processing equipment (TPE).NOTE The general safety requirements common to TPE are provided in ISO 13577-1 (see Introduction).This part of ISO 13577 deals with significant hazards, hazardous s

35、ituations and events relevant to the generation and use of protective and reactive atmosphere gases created by thermochemical reactions and their use in TPE that are part of TPE as listed in Clause 4 and Clause 5, when used as intended and under the conditions foreseen by the manufacturer.This part

36、of ISO 13577 covers pipework downstream of and including the manual isolating valve, equipment for the generation of atmosphere gases, additional equipment for the use of atmosphere gases in TPE, safety devices, and functional requirements for safety related control systemfor the generation and use

37、of protective and reactive atmosphere gases.It applies to the supply of atmosphere gas, source gas, inert gas and process liquids to TPE and their removal from TPE, confined to equipment integrated in the TPE.This part of ISO 13577 also details the anticipated significant hazards associated with atm

38、osphere gas systems and their use in TPE and specifies the appropriate preventative measures for the reduction or elimination of these hazards.The pressure hazard of the piping and components covered by this standard is within the maximum pressure/size relationship of group I as described in Annex C

39、.This part of ISO 13577 specifies the requirements to be met to ensure the safety of persons and property during installation, commissioning, start up, operation, shutdown and maintenance, does not cover the relevant risks involved in the flue gas ducting system when it is not considered a part of T

40、PE, is not applicable to utility supply upstream of the TPE main disconnects, does not apply to TPE for semi-conductor devices,INTERNATIONAL STANDARD ISO 13577-3:2016(E) ISO 2016 All rights reserved 1BS ISO 13577-3:2016ISO 13577-3:2016(E) does not apply to TPE with atmosphere, such as air and flue g

41、as from an over stoichiometric combustion, does not cover the decommissioning of the TPE, does not cover vacuum furnaces, does not deal with the hazard of noise which is covered in ISO 13577-1, is not applicable to generation and use of atmosphere gas in TPE and associated plant which is manufacture

42、d before the date of its publication, and gives the necessary requirements for the information for use.A TPE designed according to this part of ISO 13577 does not create any potentially explosive atmosphere in the area around the TPE and is not designed to be located in an area with a potentially ex

43、plosive or hazardous atmosphere.A table of typical protective and reactive gases is given in Annex B.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited

44、 applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 7-1, Pipe threads where pressure-tight joints are made on the threads Part 1: Dimensions, tolerances and designationISO 228-1, Pipe threads where pressure-tight joints are not made

45、on the threads Part 1: Dimensions, tolerances and designationISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfectionsISO 7005-1, Metallic flanges Part 1: Steel flangesISO 7005-2, Metallic flanges Part 2: Cast iron fla

46、ngesISO 8434-1, Metallic tube connections for fluid power and general use Part 1: 24 degree cone connectorsISO 8434-2, Metallic tube connections for fluid power and general use Part 2: 37 degree flared connectorsISO 8434-3, Metallic tube connections for fluid power and general use Part 3: O-ring fac

47、e seal connectorsISO 12100, Safety of machinery General principles for design Risk assessment and risk reductionISO 13574:2015, Industrial furnaces and associated processing equipment VocabularyISO 13577-1:2012, Industrial furnaces and associated processing equipment Safety Part 1: General requireme

48、ntsISO 13577-2:2014, Industrial furnaces and associated processing equipment Safety Part 2: Combustion and fuel handling systemsISO 13577-4, Industrial furnace and associated processing equipment Safety Part 4: Protective systemsISO 13849-1, Safety of machinery Safety-related parts of control system

49、s Part 1: General principles for designISO 19879, Metallic tube connections for fluid power and general use Test methods for hydraulic fluid power connections2 ISO 2016 All rights reservedBS ISO 13577-3:2016ISO 13577-3:2016(E)ISO 23551-1, Safety and control devices for gas burners and gas-burning appliances Particular requirements Part 1: Automatic and semi-automatic valvesISO 23551-2, Safety and control devices for gas burners and gas-burning appliances Particular re