BS ISO 13755-2012 Ships and marine technology Ship-s mooring and towing fittings Steel rollers《船舶和海洋技术 船舶停泊和拖航设备配件 钢辊》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS ISO 13755:2012Ships and marine technology Ships mooring and towingfittings Steel rollersBS ISO 13755:2012 BRITISH STANDARDNational forewordThis British Standard is the UK impl

2、ementation of ISO 13755:2012.The UK participation in its preparation was entrusted to TechnicalCommittee SME/32/-/4, Ships and marine technology - Outfitting anddeck machinery.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not p

3、urport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2012. Published by BSI StandardsLimited 2012ISBN 978 0 580 69751 7ICS 47.020.50Compliance with a British Standard cannot confer immunity fromlegal obligati

4、ons.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 November 2012.Amendments issued since publicationDate Text affectedBS ISO 13755:2012 ISO 2012Ships and marine technology Ships mooring and towing fittings Steel rollersNavires et technolog

5、ie maritime Corps-morts et ferrures de remorquage de navires Rouleaux en acierINTERNATIONAL STANDARDISO13755First edition2012-07-01Reference numberISO 13755:2012(E)BS ISO 13755:2012ISO 13755:2012(E)ii ISO 2012 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2012All rights reserved. Unless otherw

6、ise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright o

7、fficeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 13755:2012ISO 13755:2012(E) ISO 2012 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope 12 Normative references . 13 Terms and defin

8、itions . 14 Classification 14.1 Type . 14.2 Nominal sizes . 15 Dimensions . 16 Materials . 27 Construction . 28 Manufacturing and inspection . 29 Marking . 2Annex A (informative) Basis for strength assessment of steel rollers 16Bibliography .18BS ISO 13755:2012ISO 13755:2012(E)ForewordISO (the Inter

9、national Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has

10、been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical st

11、andardization.International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies fo

12、r voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all

13、 such patent rights.ISO 13755 was prepared by Technical Committee ISO/TC 8, Ships and marine technology, Subcommittee SC 4, Outfitting and deck machinery.iv ISO 2012 All rights reservedBS ISO 13755:2012ISO 13755:2012(E)IntroductionThe steel roller is a type of ships mooring fitting installed on boar

14、d to lead the mooring rope from the ships inboard to outboard as shipside roller fairleads and to change the direction of ropes as pedestal fairleads. ISO 2012 All rights reserved vBS ISO 13755:2012BS ISO 13755:2012Ships and marine technology Ships mooring and towing fittings Steel rollers1 ScopeThi

15、s International Standard specifies the design, size and technical requirements for steel rollers installed to lead the mooring rope of a ship.2 Normative referencesThe following referenced documents are indispensable for the application of this document. For dated references, only the edition cited

16、applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 13767, Ships and marine technology Ships mooring and towing fittings Shipside roller fairleadsISO 13776, Ships and marine technology Ships mooring and towing fittings Pedestal fairle

17、adsIMO Circular MSC/Circ.1175, Guidance on shipboard towing and mooring equipment3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.safe working loadSWLmaximum load in kN on the rope that should normally be applied in service conditions4 Classificatio

18、n4.1 TypeDepending on the construction, steel rollers shall be classified as the following three types: type A: made of steel casting without upper dust cover; type B: made of steel casting with upper dust cover; type C: made of steel plate with dust cover.4.2 Nominal sizesThe nominal sizes, Dn, of

19、steel rollers are denoted by reference to the outside diameter of the roller in millimetres from a basic series of preferred numbers.The nominal sizes are: 150, 200, 250, 300, 350, 400, 450 and 500.5 DimensionsSteel rollers have dimensions and particulars in accordance with Tables 1, 2, 3 and 4, and

20、 Figures 1, 2, 3, 4, 5, 6, 7 and 8.INTERNATIONAL STANDARD ISO 13755:2012(E) ISO 2012 All rights reserved 1BS ISO 13755:2012ISO 13755:2012(E)6 MaterialsThe materials of the following components shall be used for manufacturing the steel rollers: Roller: steel casting having a yield point of not less t

21、han 205 N/mm2or steel plates having a yield point of not less than 235 N/mm2. Axle: weldable steel casting having a yield point of not less than 350 N/mm2or equivalent. Bush: brass, bronze or equivalent.7 Construction7.1 The rollers of the steel rollers (Type C) shall be constructed from steel tubes

22、 or formed from plate.7.2 The foundation of the steel rollers shall be determined by the manufacturer in accordance with ISO 13767 and ISO 13776. The foundation and welding connections shall be guaranteed reliable transmission of the maximum loading of the steel rollers to hull construction without

23、any plastic deformation or cracks.8 Manufacturing and inspection8.1 All surfaces of the steel rollers, including welding, shall be free from any visible flaws or imperfections.8.2 All surfaces in contact with the ropes shall be free from surface roughness or irregularities likely to cause damage to

24、the ropes by abrasion.8.3 The steel rollers shall be coated externally with an anti-corrosion protective finish.8.4 All rotating parts are to be provided with greasing.9 Marking9.1 The safe working load (SWL) for the intended use for the steel rollers shall be noted in the towing and mooring plan av

25、ailable on board for the guidance of the shipmaster as specified in MSC/Circ.1175.9.2 The actual SWL on board shall be determined by considering the foundation and under deck reinforcement, and it shall be marked on the towing and mooring plan. The actual SWL shall not be over the SWL indicated in t

26、his International Standard.9.3 The steel rollers shall be clearly marked on their seat or foundation with their SWL by weld bead or equivalent. The SWL shall be expressed in tonnes (letter t) and be placed so that it is not obscured during operation of the fitting.EXAMPLE SWL XXX t2 ISO 2012 All rig

27、hts reservedBS ISO 13755:2012ISO 13755:2012(E)Dimensions in millimetresa) Type A ISO 2012 All rights reserved 3BS ISO 13755:2012ISO 13755:2012(E)b) Type BKey1 roller2 axle3 bush4 dust cover to apply on type B only5 N-M6 boltaDrain hole.Figure 1 Assembly of steel rollers for nominal sizes 150, 200 an

28、d 250 (type A and type B)4 ISO 2012 All rights reservedBS ISO 13755:2012ISO 13755:2012(E)Dimensions in millimetresa) Type A ISO 2012 All rights reserved 5BS ISO 13755:2012ISO 13755:2012(E)b) Type BKey1 roller2 axle3 bush4 dust cover to apply on type B only5 N-M6 boltaDrain hole.Figure 2 Assembly of

29、steel rollers for nominal sizes 300 and above (type A and type B)Dimensions in millimetresKey1 roller2 dust cover to apply on type B onlyFigure 3 Detail of steel rollers for nominal sizes 150, 200 and 250 (type A and type B)6 ISO 2012 All rights reservedBS ISO 13755:2012ISO 13755:2012(E)Dimensions i

30、n millimetresKey1 roller2 dust cover to apply on type B onlyFigure 4 Detail of steel rollers for nominal sizes 300 and above (type A and type B)Table 1 Dimensions and SWL of steel rollers for type A and type BDimensions in millimetresNominal sizeDnD1D2+2/0D3+2/0D4D5H7R1R2R3R4H H1H2H3H4e150 150 230 2

31、16 110 90 30 52 15 11 137 25 84 44,7 43,38 37,7200 200 300 280 145 115 40 66 20 13 157 30 99 59,2 35,46 46,3250 250 370 340 165 135 50 80 25 15 177 32 105 73,5 28,33 55,0300 300 430 400 190 150 55 87 30 16 197 33 125 82,6 32,62 60,8350 350 490 460 210 167 55 89 30 17 217 33 140 83,7 49,06 63,7400 40

32、0 560 520 225 177 63 99 30 18 237 43 150 91,8 52,0 72,2450 450 620 590 245 190 63 101 30 19 257 43 162 92,5 67,07 74,8500 500 680 660 260 205 63 103 30 20 277 43 180 93,0 82,94 77,6Nominal sizeDnh h1h2Set screwT T1NWelding leg lengthSWLbCalculated weightc(kg/set) = 90a = 0s z1(kN) (t) (kN) (t)Type A

33、Type B150 5 35 25 M6 22 - 6 8 265 27 186 19 23 24200 5 38 35 M6 26 - 6 10 441 45 314 32 42 43250 6 40 35 M8 30 - 6 11 579 59 412 42 77 80a is the relative angle of ropes on the steel roller (refer to Annex A).bThe SWL is the maximum applicable rope tension based on 90 ( = 90) and 180 ( = 0) deflecti

34、on of rope direction by steel roller.The SWLs shown in this table are for reference only. These are based on the loadings as mentioned in Annex A.The “SWL” may be adjusted depending on the actual loading conditions, and the actual marking shall be as agreed between the user and the manufacturer.cThe

35、 calculated weight is for reference only. ISO 2012 All rights reserved 7BS ISO 13755:2012ISO 13755:2012(E)Nominal sizeDnD1D2+2/0D3+2/0D4D5H7R1R2R3R4H H1H2H3H4e300 7 45 40 M8 32 29 8 12 726 74 510 52 109 112350 7 50 45 M8 34 29 8 15 1 040 106 736 75 154 160400 7 53 49 M8 36 30 12 17 1 246 127 883 90

36、207 215450 7 57 53 M8 38 32 12 20 1 599 163 1 128 115 275 286500 7 65 60 M8 40 34 12 23 1 942 198 1 373 140 360 374a is the relative angle of ropes on the steel roller (refer to Annex A).bThe SWL is the maximum applicable rope tension based on 90 ( = 90) and 180 ( = 0) deflection of rope direction b

37、y steel roller.The SWLs shown in this table are for reference only. These are based on the loadings as mentioned in Annex A.The “SWL” may be adjusted depending on the actual loading conditions, and the actual marking shall be as agreed between the user and the manufacturer.cThe calculated weight is

38、for reference only.Dimensions in millimetresa) BushTable 1 (continued)8 ISO 2012 All rights reservedBS ISO 13755:2012ISO 13755:2012(E)b) AxleaThread for grease nipple.bGrease way.Figure 5 Detail of axle and bush for steel rollers (type A and type B) ISO 2012 All rights reserved 9BS ISO 13755:2012ISO

39、 13755:2012(E)Table 2 Dimensions of axle and bush for steel rollers (type A and type B)Dimensions in millimetresNominal sizeDnAxle Bushd1f6d2d3H h1h2h3h4h5b m x dD4H7D5m6D6H h5h6s150 71 105 71 115 22 9310025 7 50M10 2071 90 105 92,5 8 84,5M6200 93 135 93 135 27 108 27 7 55 93 115 135 107,5 8 99,5250

40、 113 155 113 14430114 28 9 65M16 30113 135 155 113,5 8 105,5M8300 128 175 128 166 13612530 12 75 128 150 175 135,5 10 125,5350 145 190 145 181 151 35 13 85M20 40145 167 190 150,5 10 140,5400 154 200 154 2014016115037 14 90 154 177 200 160,5 10 150,5450 167 220 167 213 173 40 15 105M24 50167 190 220

41、172,5 10 162,5500 178 235 178 232 191 45 16 110 178 205 235 190,5 10 180,510 ISO 2012 All rights reservedBS ISO 13755:2012ISO 13755:2012(E)Dimensions in millimetresKey1 roller2 axle3 upper bush4 lower bush5 N-M6 boltFigure 6 Assembly of steel rollers for type C ISO 2012 All rights reserved 11BS ISO

42、13755:2012ISO 13755:2012(E)Dimensions in millimetresFigure 7 Detail of steel rollers for type C12 ISO 2012 All rights reservedBS ISO 13755:2012ISO 13755:2012(E)Table 3 Dimensions and SWL of steel rollers for type CDimensions in millimetres Nominal size DnD1D2+2/0D3+2/0D4D5H7D6D7D8H7D9R1R2R3R4H H1150

43、 150 230 220 121 95 110 121 69 140 40 17 20 214 150 16200 200 300 280 162 118 140 144 86 190 50 21 25 279 185 21250 250 370 340 186 136 160 162 97 250 60 25 30 327 220 25300 300 430 400 209 149 180 175 114 300 65 28 32 446 240 30350 350 490 455 236 172 195 198 130 350 70 30 35 537 260 35400 400 560

44、520 254 184 207 215 145 400 80 40 40 680 280 40450 450 620 580 269 199 225 230 160 450 85 45 42 797 292 45500 500 680 640 293 217 240 254 178 500 90 50 45 885 305 50Nominal size DnH2H3h4H5(H6) e h h1h2h3pSet screwT T1Ns150 115 56,6 44,92 18,0 22,4 47,9 5 35 45 35 7 M6 10 10 6200 140 70,7 56,27 22,8

45、27,3 59,9 5 45 55 40 8 M6 10 10 6250 170 84,9 67,89 26,4 35,7 72,0 6 55 65 50 9 M8 10 10 6300 187 91,6 74,25 26,3 38,8 78,1 7 62 70 55 10 M8 12 12 8350 203 99,0 82,6 23,8 46,3 84,6 7 68 75 60 11 M8 16 16 8400 220 113,1 71,3 29,0 50,0 92,6 7 75 80 65 11 M8 19 19 12450 238 119,9 67,31 33,8 52,3 96,9 7

46、 87 81 70 11 M8 19 19 12500 251 127,3 63,7 36,9 58,0 101,2 7 87 89 75 12 M8 21 21 12Table 3 (continued)Dimensions in millimetresNominal size DnWelding leg lengthSWLbCalculated weightc(kg/set) = 90a = 0z1z2(kN) (t) (kN) (t) Type C150 8 7 265 27 186 19 21200 10 8 441 45 314 32 37250 11 8 579 59 412 42

47、 56300 12 10 726 74 510 52 86350 15 10 1 040 106 736 75 127400 17 12 1 246 127 883 90 174450 20 12 1 599 163 1 128 115 215500 23 14 1 942 198 1 373 140 253a is the relative angle of ropes on the steel roller (refer to Annex A).bThe SWL is the maximum applicable rope tension based on 90 ( = 90) and 1

48、80 ( = 0) deflection of rope direction by steel roller. The SWLs shown in this table are for reference only. These are based on the loadings as mentioned in Annex A.The “SWL” may be adjusted depending on the actual loading conditions, and the actual marking shall be as agreed between the user and th

49、e manufacturer.cThe calculated weight is for reference only. ISO 2012 All rights reserved 13BS ISO 13755:2012ISO 13755:2012(E)Dimensions in millimetresa) Upper busha4-set screw.b) AxleaGrease way.14 ISO 2012 All rights reservedBS ISO 13755:2012ISO 13755:2012(E)c) Lower busham s set screw.Figure 8 Detail of axle and bush for type CTable 4 Dimensions of axle and bush for type CDimensions in millimetresNominal size DnAx