BS ISO 14137-2015 Test conditions for wire electrical-discharge machines (wire EDM) Testing of the accuracy《电火花线切割机 (线割EDM) 的试验条件 精度试验》.pdf

1、BSI Standards PublicationBS ISO 14137:2015Test conditions for wireelectrical-discharge machines(wire EDM) Testing of theaccuracyBS ISO 14137:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 14137:2015. Itsupersedes BS ISO 14137:2000 which is withdrawn.The U

2、K participation in its preparation was entrusted to TechnicalCommittee MTE/1/2, Machine tools - Accuracy.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are

3、responsible for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 82720 4ICS 25.120.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStand

4、ards Policy and Strategy Committee on 31 March 2015.Amendments issued since publicationDate Text affectedBS ISO 14137:2015 ISO 2015Test conditions for wire electrical-discharge machines (wire EDM) Testing of the accuracyConditions dessai des machines dlectrorosion fil (fil EDM) Contrle de lexactitud

5、eINTERNATIONAL STANDARDISO14137Second edition2015-03-01Reference numberISO 14137:2015(E)BS ISO 14137:2015ISO 14137:2015(E)ii ISO 2015 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2015All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized oth

6、erwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright office

7、Case postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 14137:2015ISO 14137:2015(E)Foreword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Terminology and designation of axes . 2

8、4.1 Cross-slide table type 24.2 Double-column type . 35 Preliminary remarks . 45.1 Measurement units 45.2 Reference to ISO 230-1 45.3 Machine levelling 45.4 Testing sequence . 45.5 Tests to be performed . 45.6 Measuring instruments . 55.7 Diagrams 55.8 Software compensation . 55.9 Minimum tolerance

9、. 55.10 Positioning tests and reference to ISO 230-2 . 55.11 Machining test . 55.12 Circular test and reference to ISO 230-4 56 Geometric tests 66.1 Linear axes of motion 66.2 Workholding frame 106.3 Motion of U- and V-axes 127 Checking of accuracy and repeatability of numerically controlled positio

10、ning axes 148 Machining test 199 Circular test .20Bibliography .21 ISO 2015 All rights reserved iiiContents PageBS ISO 14137:2015ISO 14137:2015(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of p

11、reparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental,

12、in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/I

13、EC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility

14、that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent

15、 declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as informat

16、ion about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT), see the following URL: Foreword Supplementary information .The committee responsible for this document is ISO/TC 39, Machine tools, Subcommittee SC 2, Test conditions for metal cutting machine tools.This second

17、edition cancels and replaces the first edition (ISO 14137:2000), which has been technically revised.iv ISO 2015 All rights reservedBS ISO 14137:2015ISO 14137:2015(E)IntroductionThe purpose of this International Standard is to standardize methods of testing normal accuracy and general-purpose wire el

18、ectro-discharge machines (wire EDM).In this International Standard, the tolerances for G1, G2, G3, G4, P1, P2, P3, P4, and P5 have been changed from those in ISO 14137. ISO 2015 All rights reserved vBS ISO 14137:2015BS ISO 14137:2015Test conditions for wire electrical-discharge machines (wire EDM) T

19、esting of the accuracy1 ScopeThis International Standard specifies, with reference to ISO 230-1, ISO 230-2, and ISO 230-4, geometric tests, tests of accuracy and repeatability of numerically controlled positioning axes, machining test and circular test for general purpose and normal-accuracy wire el

20、ectro-discharge machines (wire EDM). It also specifies the applicable tolerances, corresponding to the above-mentioned tests.This International Standard is applicable to cross-slide table type machines and double-column type machines.This International Standard deals only with the verification of ac

21、curacy of the machine. It does not apply to the testing of the machine operation (vibrations, abnormal noises, stick-slip motion of components, etc.) nor to the checking of its characteristics (such as speeds, feeds, etc.), which should generally be checked before the testing of the accuracy.This In

22、ternational Standard provides the terminology used for the principal components of the machine and the designation of the axes with reference to ISO 841.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its appli

23、cation. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 230-1, Test code for machine tools Part 1: Geometric accuracy of machines operating under no-load or quasi-static conditionsISO 2

24、30-2, Test code for machine tools Part 2: Determination of accuracy and repeatability of positioning of numerically controlled axesISO 230-4, Test code for machine tools Part 4: Circular tests for numerically controlled machine toolsISO 841, Industrial automation systems and integration Numerical co

25、ntrol of machines Coordinate system and motion nomenclature3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1electro-discharge machinesmachine tools for the removal of material in dielectric fluid by electro-discharges, which are separated in time

26、 and randomly distributed in space, between two electrically conductive electrodes (the tool electrode and the workpiece electrode), and where the energy in the discharge is controlled3.2wire electro-discharge machinesmachine tools for the removal of material by electro-discharge machining through t

27、he application of a wire electrode to produce prismatic and more complex shapes in a workpieceINTERNATIONAL STANDARD ISO 14137:2015(E) ISO 2015 All rights reserved 1BS ISO 14137:2015ISO 14137:2015(E)3.3die sinking electro-discharge machinesmachine tools for the removal of material by electro-dischar

28、ge machining through the application of a tool electrode whose geometry matches (defines) the desired shape of the workpiece feature4 Terminology and designation of axes4.1 Cross-slide table typeSee Figure 1 and Table 1.NOTE Key: see Table 1Figure 1 Cross-slide table type machineTable 1 Nomenclature

29、 for cross-slide table type machine (see Figure 1)Key English French1 bed banc2 saddle (Y-axis) trainard (axe Y)3 table (X-axis) table (axe X)4 workholding frame cadre de bridage5 work tank (cover) bac de travail6 workpiece pice usiner7 column montant8 head (Z-axis) tte (axe Z)9 U saddle (U-axis) tr

30、ainard U (axe U)10 V saddle (V-axis) trainard V (axe V)11 wire electrode fil lectrode12 wire guide guide-fil13 upper guide support support guide-fil suprieur2 ISO 2015 All rights reservedBS ISO 14137:2015ISO 14137:2015(E)Key English French14 lower guide support support guide-fil infrieur15 wire spoo

31、l enrouleur de fil4.2 Double-column typeSee Figure 2 and Table 2.NOTE The machine axis designations in Figure 2 comply with ISO 841. However, X- and Y-axis designations may be interchanged to suit axes lengths and/or operator position.NOTE Key: see Table 2Figure 2 Double-column type machineTable 2 N

32、omenclature for double-column type machine (see Figure 2)Key English French1 bed banc2 saddle (Y-axis) trainard (axe Y)3 table (X-axis) table (axe X)4 workholding frame cadre de bridage5 work tank (cover) bac de travail6 workpiece pice usiner7 column montant8 head (Z-axis) tte (axe Z)9 U saddle (U-a

33、xis) trainard U (axe U)10 V saddle (V-axis) trainard V (axe V)Table 1 (continued) ISO 2015 All rights reserved 3BS ISO 14137:2015ISO 14137:2015(E)Key English French11 wire electrode fil lectrode12 wire guide guide-fil13 upper guide support support guide-fil suprieur14 lower guide support support gui

34、de-fil infrieur15 cross beam traverse16 wire spool enrouleur de fil5 Preliminary remarks5.1 Measurement unitsIn this International Standard, all linear dimensions, deviations, and corresponding tolerances are expressed in millimetres; angular dimensions are expressed in degrees, and angular deviatio

35、ns and the corresponding tolerances are expressed primarily in ratios, but in some cases microradians or arcseconds may be used for clarification purposes. The following expression should be used for conversion of angular deviations or tolerances:0,010/1 000 = 10 10-6= 10 rad 2” (1)5.2 Reference to

36、ISO 230-1For application of this International Standard, reference shall be made to ISO 230-1, especially for the installation of the machine before testing, warming up of the moving parts, the description of measuring methods and recommended accuracy of testing equipment.In the “Observations” block

37、 of the tests described in Clause 6, Clause 7, Clause 8, and Clause 9, the instructions are preceded by a reference to the corresponding clause/subclause in ISO 230-1, in cases where the test concerned is in compliance with the specifications of ISO 230-1. Tolerances are given for each geometric tes

38、t (see G1 to G8).5.3 Machine levellingPrior to conducting tests on a machine, the machine should be levelled according to the recommendations of the manufacturer/supplier (see ISO 230-1:2012, 6.1.2).5.4 Testing sequenceThe sequence in which the geometric tests are given in no way defines the practic

39、al order of testing. In order to make the mounting of instruments or gauging easier, tests may be performed in any order.5.5 Tests to be performedWhen testing a machine, it is not always necessary or possible to carry out all the tests given in this standard When the tests are required for acceptanc

40、e purposes, the choice of tests relating to the components and/or the properties of the machine of interest is at the discretion of the user, in agreement with the manufacturer/supplier. The tests to be used are to be clearly stated when ordering a machine. A mere reference to this International Sta

41、ndard for the acceptance tests, without specifying the tests to be carried out and without agreement on the relevant expenses, cannot be considered as binding for any contracting parties.Table 2 (continued)4 ISO 2015 All rights reservedBS ISO 14137:2015ISO 14137:2015(E)5.6 Measuring instrumentsThe m

42、easuring instruments indicated in the tests described in the following clauses are examples only. Other instruments measuring the same quantities and having the same or smaller measurement uncertainty may be used. Linear displacement sensors shall have a resolution of 0,001 mm or better.5.7 Diagrams

43、For reasons of simplification, the figures in Clause 6, Clause 7, Clause 8, and Clause 9 of this International Standard illustrate some types of machines.5.8 Software compensationWhen built-in software facilities are available for compensating geometric, positioning contouring and/or thermal deviati

44、ons, their use during these tests shall be based on agreement between the manufacturer/supplier and user, with due consideration to the machine tool intended use.When the software compensation is used, this shall be stated in the test reports.It shall be noted that when software compensation is used

45、, axes shall not be locked for test purposes.5.9 Minimum toleranceWhen the tolerance for a geometric test is established for a measuring length different from that given in this standard, the tolerance may be determined by means of the law of proportionality (see ISO 230-1:2012, 4.1.2). It shall be

46、taken into consideration that the minimum value of tolerance is 0,005 mm.5.10 Positioning tests and reference to ISO 230-2Tests P1 to P5 are applied only to numerically controlled electro-discharge machines.To apply these tests, reference shall be made to ISO 230-2, especially for the environmental

47、conditions, warming up of the machine, measuring methods, evaluation and interpretation of the results.When other numerically controlled axes exist, tests shall be agreed between the user and the manufacturer/supplier.5.11 Machining testConcerning the machining test, only simple machining of a cylin

48、drical hole is proposed. Machining test of other suitable form is also possible under the agreement between the user and the manufacturer/supplier.Machining test shall be made under finishing conditions.The machining test may be substituted by circular test C1.5.12 Circular test and reference to ISO

49、 230-4To apply this test, reference shall be made to ISO 230-4:2005, especially to Clauses 4 and 6 for the test conditions and presentation of results.The circular test may be substituted by machining test M1. ISO 2015 All rights reserved 5BS ISO 14137:2015ISO 14137:2015(E)6 Geometric tests6.1 Linear axes of motionObject G1Checking of straightness of the X-axis motiona) in the horizontal XY plane (EYX), andb) in the vertical ZX plane (EZX).DiagramZXYZFa) b)Tolerance Measured Deviationsfor a) and b)