1、BSI Standards Publication BS ISO 15830-4:2013 Road vehicles Design and performance specifications for the WorldSID 50th percentile male side impact dummy Part 4: Users manualBS ISO 15830-4:2013 BRITISH STANDARD National foreword This British Standard is the UK implementation of ISO 15830-4:2013. It
2、supersedes BS ISO 15830-4:2005 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee AUE/7, Automobile occupant restraint systems. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not p
3、urport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2013. Published by BSI Standards Limited 2013 ISBN 978 0 580 76326 7 ICS 43.020 Compliance with a British Standard cannot confer immunity from legal obli
4、gations. This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 May 2013. Amendments issued since publication Date Text affectedBS ISO 15830-4:2013 ISO 2013 Road vehicles Design and performance specifications for the WorldSID 50th percentile male
5、 side impact dummy Part 4: Users manual Vhicules routiers Conception et spcifications de performance pour le mannequin mondial (WorldSID), 50e percentile homme, de choc latral Partie 4: Manuel de lutilisateur INTERNATIONAL STANDARD ISO 15830-4 Second edition 2013-05-15 Reference number ISO 15830-4:2
6、013(E)BS ISO 15830-4:2013ISO 15830-4:2013(E)ii ISO 2013 All rights reserved COPYRIGHT PROTECTED DOCUMENT ISO 2013 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including phot
7、ocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 0
8、9 47 E-mail copyrightiso.org Web www.iso.org Published in SwitzerlandBS ISO 15830-4:2013ISO 15830-4:2013(E) ISO 2013 All rights reserved iii Contents Page Foreword iv Introduction v 1 Scope . 1 2 Normative references 1 3 Terms and definitions . 1 4 Requirements 1 4.1 Disassembly and assembly . 1 4.2
9、 Full arm changeover . 1 Annex A (normative) Procedures for disassembling and assembling the WorldSID .2 Annex B (informative) Overview of an example permissible internal data acquisition system .81 Annex C (normative) Fastener torque values .89 Annex D (informative) Fastener abbreviations and ISO r
10、eferences for user convenience .91 Annex E (informative) Recommended WorldSID general practices .92 Annex F (informative) Recommended WorldSID seating procedure .95 Annex G (informative) Suggested WorldSID wiring procedures .96 Annex H (informative) WorldSID temperature information 112 Annex I (norm
11、ative) Recommended WorldSID grounding scheme 114 ISO 15830-4:2013(E) Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technic
12、al committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely wi
13、th the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed
14、 for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directives Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights.
15、ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patents Any trade name used in this document
16、 is information given for the convenience of users and does not constitute an endorsement. The committee responsible for this document is ISO/TC 22, Road vehicles, Subcommittee SC 12, Passive safety crash protection systems. This second edition cancels and replaces the first edition (ISO 15830-4:200
17、5) which has been technically revised. Technical amendments have been incorporated throughout all four parts, resulting from extensive experience with the standard and design changes. ISO 15830 consists of the following parts, under the general title Road vehicles Design and performance specificatio
18、ns for the WorldSID 50th percentile male side impact dummy: Part 1: Terminology and rationale Part 2: Mechanical subsystems Part 3: Electronic subsystems Part 4: Users manualiv ISO 2013 All rights reserved BS ISO 15830-4:2013BS ISO 15830-4:2013ISO 15830-4:2013(E) Introduction This second edition of
19、ISO 15830 has been prepared on the basis of the existing design, specifications, and performance of the WorldSID 50th percentile adult male side impact dummy. The purpose of the ISO 15830 series is to document the design and specifications of this side impact dummy in a form suitable and intended fo
20、r worldwide regulatory use. In 1997, ISO/TC22/SC12 initiated the WorldSID 50th percentile adult male dummy development, with the aims of defining a global-consensus side impact dummy, having a wider range of human-like anthropometry, biofidelity, and injury monitoring capabilities, suitable for regu
21、latory use. Participating in the development were research institutes, dummy and instrumentation manufacturers, governments, and vehicle manufacturers from around the world. With regard to potential regulatory, consumer information, or research and development use of ISO 15830, users will need to id
22、entify which of the permissive (i.e. optional) sensors and other elements defined in ISO 15830-3 are to be used in a given application. WorldSID drawings in electronic format are being made available. Details are given in ISO 15830-2:2013, Annex B. In order to apply ISO 15830 properly, it is importa
23、nt that all four parts be used together. ISO 2013 All rights reserved vBS ISO 15830-4:2013BS ISO 15830-4:2013Road vehicles Design and performance specifications for the WorldSID 50th percentile male side impact dummy Part 4: Users manual 1 Scope This part of ISO 15830 specifies requirements for asse
24、mbling and disassembling of the WorldSID 50th percentile side impact dummy, a standardized anthropomorphic dummy for side impact testing of road vehicles. It is applicable to impact tests involving passenger vehicles of categories M1 and goods vehicles of categories N1, impacts to the side of the ve
25、hicle structure, impact tests involving the use of an anthropometric dummy as a human surrogate for the purpose of evaluating compliance with vehicle safety standards. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensab
26、le for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 15830-1, Design and performance specifications for the WorldSID 50th percentile adult male side impact dummy Par
27、t 1: Terminology and rationale ISO 15830-3:2013, Design and performance specifications for the WorldSID 50th percentile adult male side impact dummy Part 3: Electronic subsystems 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 15830-1 apply. 4 Requir
28、ements 4.1 Disassembly and assembly The WorldSID shall be disassembled and assembled according to the procedures in Annex A. Unless noted otherwise, all fasteners shall be installed using the torques in Annex C. 4.2 Full arm changeover If a full arm is to be relocated from the left side of the dummy
29、 to the right side or from the right side of the dummy to the left side, then this shall be done using the procedures given in A.4.5. INTERNATIONAL ST ANDARD ISO 15830-4:2013(E) ISO 2013 All rights reserved 1BS ISO 15830-4:2013ISO 15830-4:2013(E) Annex A (normative) Procedures for disassembling and
30、assembling the WorldSID A.1 Head A.1.1 Parts list for head Note that Table A.1 lists the parts required for assembling the WorldSID head, which are illustrated in Figure A.1. Note that part numbers correspond to those on electronic drawing W50-10000. Table A.1 Parts list for WorldSID head Item numbe
31、r Description Quantity Part number 1 Head core 1 W50-10007 2 Moulded head 1 W50-14014 3 Rotational accelerometer, Endevco 7302BM4 a 3 ISO 15830-3:2013, 4.1.3.3 4 Dual-axis tilt sensor 1 ISO 15830-3:2013, 4.1.3.4.1 5 Linear triaxial accelerometer 1 ISO 15830-3:2013, 4.1.3.2 6 Neck load cell structura
32、l replacement 1 W50-71003 7 SHCS M3 x 0,5 x 6 6 5000393 8 Cheese screw, M2 x 16 1 5000254 9 SHCS M4 x 0,7 x 10 1 5000151 10 SHCS M6 x 1 x 16 4 5000081 11 Flat washer M8 (8,9 ID x 18,8 OD x 2,3 thick) 1 5000123 12 BHCS M8 x 1,25 x 25 1 5000255 13 Neck shroud assembly 1 W50-24103 14 SHCS M6 x 12 4 500
33、0281 15 BHCS M4 x 0,7 x 10 5 5000010 Not shown Rotational accelerometer mass replacement 3 W50-10010 Not shown Linear triaxial accelerometer mass replace- ment 1 W50-61063 Not shown Dual-axis tilt sensor mass replacement 1 W50-10011 Not shown Universal neck load cell 1 W50-71000 aAccelerometer model
34、 7302BM4 is a product supplied by Endevco Corp. San Juan Capistrano, California, USA. This information is given for the convenience of users of this International Standard and does not constitute an endorsement by ISO of the product named. Alternative products may be used if they can be shown to lea
35、d to the same results.2 ISO 2013 All rights reservedBS ISO 15830-4:2013ISO 15830-4:2013(E) Figure A.1 WorldSID head components ISO 2013 All rights reserved 3BS ISO 15830-4:2013ISO 15830-4:2013(E) A.1.2 Disassembling As shown in Figure A.2, remove the BHCS M8 25 fastener (Figure A.1, Item 12) and M8
36、flat washer (Figure A.1, Item 11) from the top of the head. Lift the moulded head (Figure A.1, Item 2) off the head core assembly. If the head sticks to the core, tap the bottom edge of the head lightly with a plastic hammer. Detach the neck shroud assembly (Figure A.1, Item 13) from the head by rem
37、oving five screws, BHCS M4 10. Figure A.2 Removal of moulded head Remove the four SHCS M6 12 (Figure A.1, Item 14) that connect the head core assembly to the neck assembly (see Figure A.3). Figure A.3 Separating the head core from the neck Remove the four SHCS M6 16 (Figure A.1, Item 10) from the bo
38、ttom of the upper neck load cell structural replacement (Figure A.1, Item 6) that attach it to the bottom of the head core (see Figure A.4).4 ISO 2013 All rights reservedBS ISO 15830-4:2013ISO 15830-4:2013(E) Figure A.4 Removing upper neck load cell from instrumented head core A.1.3 Assembling Insta
39、ll the head instrumentation as described in A.1.4. Use four SHCS M6 16 (Figure A.1, Item 10) to attach the upper neck load cell to the bottom of the head core (Figure A.1, Item 1). Make sure the slot at the top front of the head core is lined up with the connector for the upper neck load cell. Torqu
40、e the screws to 6 Nm. Attach the head core assembly to the neck assembly using four SHCS M6 12 (Figure A.1, Item 14). Torque the screws to 6 Nm. Mount the neck shroud assembly (Table A .1, Item 13) to the moulded head ( Figure A.1, Item 2) using five BHCS M4 10. Place the head/neck shroud assembly o
41、ver the instrumented core, making sure that all wires are free. Place the M8 flat washer into the recess at the top of the head and connect the head to the instrumented core using the BHCS M8 25 (Figure A.1, Item 12). Tighten the screw 1/4 - 1/2 turn after engagement of the screw head and the skull.
42、 As shown in Figure A.5, bundle the wires from the head instrumentation together at the rear with cable ties and route down the back of the neck over to the non-struck side of the dummy. Pass the cables between the shoulder rib and first thoracic rib. As shown in Figure A.5, make sure that the cable
43、 has some slack. See Annex G for more detailed wiring information. ISO 2013 All rights reserved 5BS ISO 15830-4:2013ISO 15830-4:2013(E) Figure A.5 Wire routing for head instrumentation A.1.4 Instrumentation mounting Note that, as shown in Figure A.6, the head core can be instrumented with three rota
44、tional accelerometers (Figure A.6, Item 3), one linear triaxial accelerometer (Figure A.6, Item 5), and one dual-axis tilt sensor (Figure A.6, Item 4). Note that each rotational accelerometer is secured with two SHCS M3 6 (Figure A.6, Item 7) and that the y-axis rotational accelerometer is mounted i
45、n the right-front chamber with screws accessed from the left-front chamber. Mount the z-axis rotational accelerometer in the left-rear chamber with screws accessed from the top. Mount the x-axis rotational accelerometer in the right-rear chamber with screws accessed from the right-front chamber. Not
46、e that the linear triaxial accelerometer is mounted in the right-front chamber with one cheese screw M2 16 (Figure A.6, Item 8) that is accessed from the right. Mount the tilt sensor in the right-rear chamber with one SHCS M4 10 (Figure A.6, Item 9) accessed from the right-front chamber. Note that t
47、he instrumentation in the right-rear chamber shall be installed before the instrumentation in the right-front chamber. Note that the upper neck load cell is also considered part of the head assembly instrumentation. Figure A.6 WorldSID head instrumentation6 ISO 2013 All rights reservedBS ISO 15830-4
48、:2013ISO 15830-4:2013(E) A.2 Neck A.2.1 Parts lists for neck Note that Table A.2 lists the parts required for assembling the WorldSID neck, which are shown in Figure A.7. Note that part numbers correspond to those found on drawing W50-20000. Table A.2 Parts list for WorldSID neck Item number Descrip
49、tion Quantity Part number 1 Lower neck bracket 1 W50-20101 2 Upper neck bracket 1 W50-20102 3 Neck assembly, tested and certified 1 W50-21001 4 SHCS M6 x 12 8 5000281 5 Neck spacer 2 W50-20103 6 Screw, SHCS M6 x 1 x 30 2 5000008 7 Cable tie mount, #4 screw 1 6002036 8 Screw, BHCS M3 x 0,5 x 6 1 5000399 9 Neck load cell replacement 1 W50-71003 ISO 2013 All rights reserved 7BS ISO 15830-4:2013ISO 15830-4:2013(E) Figure A.7 WorldSID neck components A.2.2 Disassembling
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