BS ISO 16653-3-2011 Mobile elevating work platforms Design calculations safety requirements and test methods relative to special features MEWPs for orchard operations《移动式升降工作平台 关于特.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS ISO 16653-3:2011Mobile elevating workplatforms Design,calculations, safetyrequirements and test methodsrelative to special featuresPart 3: MEWPs for orchard operationsBS ISO 1

2、6653-3:2011 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 16653-3:2011. The UK participation in its preparation was entrusted to TechnicalCommittee MHE/12/-/1, Lifting Platforms - Mobile elevating work platforms.A list of organizations represented on this com

3、mittee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. BSI 2011 ISBN 978 0 580 66340 6 ICS 53.020.99 Compliance with a British Standard cannot confer immunity from

4、legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 June 2011.Amendments issued since publicationDate T e x t a f f e c t e dBS ISO 16653-3:2011Reference numberISO 16653-3:2011(E)ISO 2011INTERNATIONAL STANDARD ISO16653-3First

5、 edition2011-02-01Mobile elevating work platforms Design, calculations, safety requirements and test methods relative to special features Part 3: MEWPs for orchard operations Plates-formes lvatrices mobiles de personnel Conception, calculs, exigences de scurit et mthodes dessai concernant les caract

6、ristiques spciales Partie 3: PEMP pour vergers BS ISO 16653-3:2011ISO 16653-3:2011(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licens

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11、nd ii ISO 2011 All rights reservedBS ISO 16653-3:2011ISO 16653-3:2011(E) ISO 2011 All rights reserved iiiContents Page Foreword iv Introduction.v 1 Scope1 2 Normative references1 3 Terms and definitions .1 4 Safety requirements and/or protective measures2 4.1 Structural calculations2 4.2 Chassis.2 4

12、.3 Moment and load sensing 3 4.4 Work platform 3 4.5 Controls4 4.6 Boom-lift hydraulic systems 5 4.7 Marking.5 5 Verification of safety requirements and/or measures .5 Annex A (informative) List of hazards 6 BS ISO 16653-3:2011ISO 16653-3:2011(E) iv ISO 2011 All rights reservedForeword ISO (the Inte

13、rnational Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has

14、 been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical s

15、tandardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies

16、 for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or

17、 all such patent rights. ISO 16653-3 was prepared by Technical Committee ISO/TC 214, Elevating work platforms. ISO 16653 consists of the following parts, under the general title Mobile elevating work platforms Design, calculations, safety requirements and test methods relative to special features: P

18、art 1: MEWPs with retractable guardrail systems Part 2: MEWPs with non-conductive (insulating) components Part 3: MEWPs for orchard operations BS ISO 16653-3:2011ISO 16653-3:2011(E) ISO 2011 All rights reserved vIntroduction The object of ISO 16653 is to define rules for safeguarding persons and obj

19、ects against the risk of accident associated with the operation of special-application mobile elevating work platforms (MEWPs). The requirements of ISO 16653 are intended to supplement or modify those of ISO 16368 (see Clause 2). Unless specified otherwise within this part of ISO 16653, all the rele

20、vant provisions of ISO 16368 are applicable in addition to the provisions of this part of ISO 16653. ISO 16653 does not repeat all the general technical rules applicable to every electrical, mechanical or structural component. The safety requirements of this part of ISO 16653 have been drawn up on t

21、he basis that MEWPs are periodically maintained according to manufacturers instructions, working conditions, frequency of use and applicable regulations. It is assumed that MEWPs will be checked for function daily before start of work and that they will not be put into operation unless all required

22、control and safety devices are available and in working order. If a MEWP is seldom used, the checks may be made before start of work. For the application of this part of ISO 16653, it is assumed that operators are trained and competent in the operation of MEWPS in orchards. Where, for clarity, an ex

23、ample of a safety measure is given in the text, this is not intended as the only possible solution. Any other solution leading to an equivalent level of safety is permissible. The specification of a MEWP for orchard operation is not intended to limit the use of other categories of MEWPs in orchards,

24、 as long as the requirements of ISO 16368 and ISO 188931)are met. 1) Mobile elevating work platforms Safety principles, inspection, maintenance and operation BS ISO 16653-3:2011BS ISO 16653-3:2011INTERNATIONAL STANDARD ISO 16653-3:2011(E) ISO 2011 All rights reserved 1Mobile elevating work platforms

25、 Design, calculations, safety requirements and test methods relative to special features Part 3: MEWPs for orchard operations 1 Scope This part of ISO 16653 specifies the design, calculations, safety requirements and test methods relevant to mobile elevating work platforms (MEWPs) suitable for orcha

26、rd operations. It is intended to be used in conjunction with ISO 16368, whose requirements it modifies, supplements or confirms. Unless otherwise stated in this part of ISO 16653, the provisions of ISO 16368 apply. This part of ISO 16553 specifies the structural design calculations and stability cri

27、teria, construction, safety examinations and tests to be carried out before a MEWP to be used in orchard operations is first put into service. It identifies the hazards arising from the use of MEWPs in orchard operations and describes methods for the elimination or reduction of those hazards. It is

28、applicable to single-person boom-type MEWPs, controlled from the platform and used to move a person to working positions for picking fruit and maintaining trees and trellis vines in an orchard. NOTE These are typically non-slewing units, based on a two-wheel drive axle and a castor trailing wheel. T

29、he lift height requirements vary depending on the plants grown and climatic conditions. MEWPs used in stone fruit, pip fruit and citrus orchards typically will have a lift height of 2,5 m to 4,5 m. MEWPs used in avocado orchards will typically have a lift height up to 6,5 m with occasional units of

30、8 m to 10 m. At harvest time, the MEWP for orchard operations is fitted with a picking bag to collect fruit and transport it to a collection point. The rated load, including operator, is typically 170 kg to 200 kg. 2 Normative references The following referenced documents are indispensable for the a

31、pplication of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 16368:2010, Mobile elevating work platforms Design, calculations, safety requirements and test methods 3 Te

32、rms and definitions For the purposes of this document, the terms and definitions given in ISO 16368 and the following apply. 3.1 orchard defined area where fruit or nuts are grown commercially BS ISO 16653-3:2011ISO 16653-3:2011(E) 2 ISO 2011 All rights reserved4 Safety requirements and/or protectiv

33、e measures 4.1 Structural calculations 4.1.1 Rated load The following requirements replace those given in ISO 16368:2010, 4.2.1, for calculating the rated load. MEWPs for orchard operations are permitted one person only on the work platform. The rated load, equivalent to a mass, m, shall be determin

34、ed from the following equation: pebmm m m=+ where mpis the mass of a person, equal to 100 kg; meis the fruit load (minimum 45 kg); mbis the mass of the empty fruit carry bag. The minimum rated load of a MEWP shall be 170 kg. NOTE The mass of a person is assumed to act at a point on the work platform

35、 0,1 m horizontal distance from the upper inside edge of the top rail. 4.1.2 Fatigue stress analysis As given in ISO 16368:2010, 4.2.4.2.3 b), the number of load cycles for MEWPs used in orchard operations shall normally be 105cycles for heavy duty. In place of the load spectrum factor given in ISO

36、16368:2010, 4.2.4.2.3, the load spectrum factor for MEWPs used in orchard operations shall be 1. 4.2 Chassis 4.2.1 Maximum travel speed in the elevated position The following requirements replace those given in ISO 16368:2010, 4.3.17, for maximum travel speeds in the elevated position. Travel speeds

37、 in the elevated travel position shall not exceed the following values: a) 1,5 m/s at a platform lift height of 4,0 m or below; b) 1,0 m/s at a platform lift heights above 4,0 m and up to 6,5 m; c) 0,7 m/s at platform lift heights above 6,5 m. Travel speed limiting across the specified platform lift

38、 height ranges shall be automatic. Verification shall be carried out by means of a design check and functional testing. Brake and kerb tests are required for each height and speed combination. BS ISO 16653-3:2011ISO 16653-3:2011(E) ISO 2011 All rights reserved 34.3 Moment and load sensing The enhanc

39、ed stability/overload criteria according to ISO 16368:2010, 4.4.1.5 and 4.4.1.6, shall be deemed to have been met by work platforms meeting the dimensional requirements of 4.4.2, 2), below, and by a fruit bag of a volume not exceeding 0,15 m3. 4.4 Work platform 4.4.1 Level of work platform The requi

40、rements given in ISO 16368:2010, 4.6.1, apply, with the following exceptions/additions. The work platform shall be permitted to operate off-level up to the chassis inclination limit set by the responsible entity. Mechanical levelling systems using rods and levers shall be designed to take at least t

41、wice the load imposed on them. 4.4.2 Guardrail (protection) systems The requirements given in ISO 16368:2010, 4.6.3, apply, with the following exceptions/additions. Protection shall be provided on all sides of the work platform to prevent a person on the platform from falling. The protection shall b

42、e securely fastened to the work platform and shall, as a minimum, consist of 1) a guardrail having a minimum height of 0,9 m from the floor to the top of the rail, designed to reduce the impact hazard to the operator during travel across rough terrain, with a cross-section measured inside the guardr

43、ail not exceeding 0,65 m by 0,65 m, and 2) a lower barrier, 0,1 m above the floor, to resist the operators feet slipping from the work platform, with an internal cross-section not exceeding 0,7 m by 0,7 m, and openings to facilitate the clearing of orchard debris from the platform (horizontal gaps i

44、n the barrier not to exceed 0,1 m), and 3) an intermediate barrier commencing at a maximum height of 0,55 m above the lower barrier, with an internal cross-section not exceeding 0,7 m by 0,7 m. The guardrails shall be constructed to withstand concentrated loads of 500 N per person, applied at the le

45、ast favourable position and in the least favourable direction at 0,5 m intervals, without causing permanent deformation of the guardrails. Verification shall be carried out by means of a design check and by visual examination. 4.4.3 Anchorages The requirements for fall arrest anchorages given in ISO

46、 16368 apply. 4.4.4 Openings in guardrails for entrance and exit An opening through the top guardrail to accommodate a gate shall not be permitted. 4.4.5 Fruit collection bag A fruit collection bag, where employed, shall be self-draining and shall be fitted to the outside of the platform. BS ISO 166

47、53-3:2011ISO 16653-3:2011(E) 4 ISO 2011 All rights reserved4.5 Controls 4.5.1 Activation and operation of foot-operated controls designed for hands-free operation The requirements given in ISO 16368:2010, 4.7.1, apply, with the following exceptions/additions. Foot-controlled orchard MEWPs designed f

48、or hands-free operation shall be deemed to meet the requirements of ISO 16368:2010, 4.7.1, for the guarding of controls and protection of control devices against activation other than by that initiated intentionally by the operator, by the employment of the following alternative solutions. 1) Foot c

49、ontrols shall be unguarded where the presence of a guard would introduce the risk of the control failing to return to “off” when released by the operator (or the operator being unable to release the control) because of plant and fruit debris becoming wedged between the guard and foot control. 2) Unguarded foot controls shall be mounted at, or below, the floor line of the platform and arranged such that the operator stands continuously on the controls during operation, in order to manage the risk of the contro