BS ISO 17324-2014 Rubber hoses for automotive turbochargers Specification《适用于汽车涡轮增压器的橡胶软管 规格》.pdf

1、BSI Standards PublicationBS ISO 17324:2014Rubber hoses for automotiveturbochargers SpecificationBS ISO 17324:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 17324:2014.The UK participation in its preparation was entrusted to TechnicalCommittee PRI/66, Rubb

2、er and plastics tubing, hoses and hoseassemblies.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Stan

3、dards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 79655 5ICS 43.040.01; 83.140.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 Sept

4、ember 2014.Amendments issued since publicationDate Text affectedBS ISO 17324:2014 ISO 2014Rubber hoses for automotive turbochargers SpecificationTuyaux en caoutchouc pour turbocompresseurs automobiles SpcificationsINTERNATIONAL STANDARDISO17324First edition2014-09-15Reference numberISO 17324:2014(E)

5、BS ISO 17324:2014ISO 17324:2014(E)ii ISO 2014 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2014All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or

6、 posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyr

7、ightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 17324:2014ISO 17324:2014(E) ISO 2014 All rights reserved iiiContents PageForeword iv1 Scope . 12 Normative references 13 Terms and definitions . 14 Classification 24.1 Types and classes 24.2 Grades . 25 Materials and construction . 25.1 Materi

8、als . 25.2 Construction 36 Dimensions and tolerances . 36.1 Inside diameter, wall thickness, and length tolerance 36.2 Hose end squareness . 47 Physical properties 57.1 Rubber compounds . 57.2 Hose 78 Frequency of testing 89 Marking 910 Storage 9Annex A (normative) Fatigue resistance test 10Annex B

9、(normative) Type and routine tests 12Annex C (informative) Recommended production tests 13Bibliography .15BS ISO 17324:2014ISO 17324:2014(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of prepari

10、ng International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in lia

11、ison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Dir

12、ectives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that s

13、ome of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent decla

14、rations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information ab

15、out ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 45, Rubber and rubber products, Subcommittee SC 1, Rubber and plastics hoses and hose assemblies.iv ISO 2

16、014 All rights reservedBS ISO 17324:2014INTERNATIONAL STANDARD ISO 17324:2014(E)Rubber hoses for automotive turbochargers Specification1 ScopeThis International Standard specifies requirements of rubber hoses used in the automotive turbocharger system to connect turbocharger, intercooler, and intern

17、al combustion engine at the working temperatures from 40C to +250C and the working pressures from 0,01MPa(0,1bar) to 0,5MPa(5bar). Hoses covered by this International Standard may be straight or shaped.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in

18、this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 188, Rubber, vulcanized or thermoplastic Accelerated ageing and heat resistance

19、testsISO 812, Rubber, vulcanized or thermoplastic Determination of low-temperature brittlenessISO 1402, Rubber and plastics hoses and hose assemblies Hydrostatic testingISO 1431-1, Rubber, vulcanized or thermoplastic Resistance to ozone cracking Part 1: Static and dynamic strain testingISO 1629, Rub

20、ber and latices NomenclatureISO 1817, Rubber, vulcanized or thermoplastic Determination of the effect of liquidsISO 4671, Rubber and plastics hoses and hose assemblies Methods of measurement of the dimensions of hoses and the lengths of hose assembliesISO 7233:2006, Rubber and plastics hoses and hos

21、e assemblies Determination of resistance to vacuumISO 8033, Rubber and plastics hoses Determination of adhesion between componentsISO 8330, Rubber and plastics hoses and hose assemblies VocabularyISO 8331, Rubber and plastics hoses and hose assemblies Guidelines for selection, storage, use and maint

22、enanceISO 28702, Rubber and plastics hoses and tubing Textile-reinforced types Sub-ambient temperature crush test3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 8330 and the abbreviated terms given in ISO 1629 apply. ISO 2014 All rights reserved 1BS I

23、SO 17324:2014ISO 17324:2014(E)4 Classification4.1 Types and classesThe hoses are classified into three types as per the intended operating conditions. Type A: hose for connecting air filter and turbocharger, to transfer filtered atmospheric air. Working temperature from 40C to +100C, and vacuum pres

24、sure low to 0,01MPa(0,1bar). Type B: hose for connecting turbocharger and intercooler, to transfer the pressurized and heated air. Working temperature from 40C to +250C.Type B is subdivided into three subtypes as per working temperature and further classified into classes as per maximum working pres

25、sures. The subtypes and classes are shown in Table 1.Table 1 Subtypes and classes for Type BTypeWorking temperatureCClass1 2 3Maximum working pressure MPa(bar)B1 40 approximately +180 0,16(1,6) 0,22(2,2) 0,28(2,8)B2 40 approximately +220 0,20(2,0) 0,28(2,8) 0,34(3,4)B3 40 approximately +250 0,30(3,0

26、) 0,40(4,0) 0,50(5,0) Type C: hose for connecting intercooler and internal combustion engine, to transfer the pressurized and cooled air. Working temperature from 40C to +140C and maximum working pressure 0,3 MPa (3bar).4.2 GradesType B and C of hose are classified into 2 grades as per fatigue resis

27、tance: Grade 200 200 000 impulse cycles; Grade 400 400 000 impulse cycles.5 Materials and construction5.1 MaterialsThe typical materials for the types of hoses are listed in Table 2.2 ISO 2014 All rights reservedBS ISO 17324:2014ISO 17324:2014(E)Table 2 Hose type and typical materialDimensions in mi

28、llimetresType Lining Reinforcement CoverA/CEPDMPETaPAbwireEPDMCM CMCR CRECO ECOAEM AEMACM ACMVMQ VMQB1AEMPETaARcAEMACM ACMVMQ VMQB2/B3FKMARcVMQFVMQ VMQNOTE All the abbreviated words are defined in ISO 1629 excluded PET, PA, and AR.aPET poly(ethylene terephthalate) fibrebPA polyamidecAR Aramid5.2 Con

29、structionThe hoses shall consist of: a flexible polymeric elastomers lining; a synthetic textile reinforcement or other reinforcements, applied by any suitable technique; a flexible polymeric elastomers cover.Hose body may have a smooth or corrugated finish, and be further reinforced with wire at su

30、itable positions, and may be covered with glass fibre cloth with aluminium-foil paper, or heat insulation or abrasion resistant jacket made of thermoplastic material on suitable position.NOTE Type A may be rubber tubing without reinforcement.6 Dimensions and tolerances6.1 Inside diameter, wall thick

31、ness, and length toleranceUnless otherwise specified, when measured in accordance with ISO 4671, inside diameters and wall thicknesses tolerances are given in Table 3 and length tolerances are given in Table 4. ISO 2014 All rights reserved 3BS ISO 17324:2014ISO 17324:2014(E)Table 3 Inside diameter,

32、wall thickness toleranceDimensions in millimetresInside diameter and tolerance Tolerance of wall thicknessInside diameter ToleranceExtruded hoseWrapped hosea 35+1305,0,3 0,5 35 and 50 50 and 80+1305,0,8 1,0 80 and 110+1708, 110 and 150+2012,1,0 1,2 150+2516,aOverlap zone excludedTable 4 Length toler

33、anceDimensions in millimetresLength Tolerance 300 3 300 and 600 4,5 600 1 %6.2 Hose end squarenessAll the points on the end surface of a hose shall be in the tolerance zone, given in Table 5, which is defined by two planes vertical to the longitudinal axis of the hose (see Figure 1).Table 5 Hose end

34、 squarenessDimensions in millimetresI.D. Tolerance zone 25,4 2,5 25,4 10 % of I.D.4 ISO 2014 All rights reservedBS ISO 17324:2014ISO 17324:2014(E)aKey1 plane2 planeaTolerance zone.Figure 1 Hose end squareness7 Physical properties7.1 Rubber compoundsPhysical properties of rubber compounds used for th

35、e lining, cover and tubing shall conform to the values given in Table 6, Table 7, Table 8, Table 9, and Table 10. Tests shall be carried out on samples (taken from the hose or from moulded sheets of rubber compound, 2 mm thick or moulded test pieces) in all cases vulcanized to the same cured state a

36、s the production hose.Table 6 Lining, cover, and tubing for type AProperty Requirement Test methodHeat aging resistance, 100 C 168 hChange in hardness, shore A 10ISO 188 Change in tensile strength, % 30Change in elongation at break, % 40Oil resistancea, IRM 901 Oil, 100 C 70 hChange in hardness, sho

37、re A 10ISO 1817Change in tensile strength, % 30Change in elongation at break, % 40Change in volume, % 10Brittleness temperature, at 40 C No brittleness ISO 812Ozone resistance, 100pphm 40 C 72 h 20 % No cracks ISO 1431-1anot applicable for EPDM ISO 2014 All rights reserved 5BS ISO 17324:2014ISO 1732

38、4:2014(E)Table 7 Lining, cover, and tubing for type B1Property Requirement Test methodHeat aging resistance, 180 C 168 hChange in hardness, shore A 10ISO 188 Change in tensile strength, % 30Change in elongation at break, % 40Oil resistance, IRM 901 Oil, 150 C 70 hChange in hardness, shore A 10ISO 18

39、17Change in tensile strength, % 30Change in elongation at break, % 40Change in volume, % 10Brittleness temperature, at 40 C, No brittleness ISO 812Ozone resistance, 100pphm 40 C 72 h 20 % No cracks ISO 1431-1Table 8 Lining, cover, and tubing for type B2Property Requirement Test methodHeat aging resi

40、stance, 220 C 168 hChange in hardness, shore A 10ISO 188 Change in tensile strength, % 30Change in elongation at break, % 40Oil resistance, 150 C 70 h,IRM 901 Oil excluding lining,IRM 903 Oil for liningChange in hardness, shore A 10ISO 1817Change in tensile strength, % 30Change in elongation at brea

41、k, % 40Change in volume, % 10Brittleness temperature, at 40 C No brittleness ISO 812Ozone resistance, 100pphm 40 C 72 h 20 % No cracks ISO 1431-1Table 9 Lining, cover, and tubing for type B3Property Requirement Test methodHeat aging resistance, 250 C 168 hChange in hardness, shore A 10ISO 188 Change

42、 in tensile strength, % 30Change in elongation at break, % 40Oil Resistance, 150 C 70 h,IRM 901 Oil excluding liningIRM 903 Oil for lining6 ISO 2014 All rights reservedBS ISO 17324:2014ISO 17324:2014(E)Property Requirement Test methodChange in hardness, Shore A 10ISO 1817Change in tensile strength,

43、% 30Change in elongation at break, % 40Change in volume, % 10Brittleness temperature, at 40 C No brittleness ISO 812Ozone resistance, 100pphm 40 C 72 h 20 % No cracks ISO 1431-1Table 10 Lining, cover, and tubing for type CProperty Requirement Test methodHeat aging resistance, 140 C 168 hChange in ha

44、rdness, shore A 10ISO 188 Change in tensile strength, % 30Change in elongation at break, % 40Oil resistancea, IRM 901 Oil, 100 C 70 hChange in hardness, shore A 10ISO 1817Change in tensile strength, % 30Change in elongation at break, % 40Change in volume, % 10Brittleness temperature, at 40 C No brit

45、tleness ISO 812Ozone resistance, 100pphm 40 C 72 h 20 % No cracks ISO 1431-1anot applicable for EPDM7.2 Hose7.2.1 AppearanceWhen checked with 1x magnification, hose cover and bore surface shall show no visible defects such as kinking, porosity, blister, foreign inclusions, damages, and scratches. Ma

46、rks such as wrapper marks on the cover surface may be acceptable. Reinforcement shall not be exposed other than on the end surfaces of hose.Delivery hoses shall be clean and qualified, free from impurity, grease, or any contamination that may affect the function of the hose.7.2.2 Vacuum resistance (

47、only for Type A)When tested in accordance with method C in ISO 7233:2006, the change in hose length (Lt) shall be 05 %, and the change in OD (Dt) shall be 0-8 %, measured while vacuum pressure maintained at 0,015 MPa for 10 min.The lines A and B should be at 25 mm apart from ends of the hose if the

48、length of the hose to be tested is less than 500 mm.7.2.3 Proof pressure (for Type B and C)When tested in accordance with ISO 1402 at the proof pressures given in Table 11, no leakage or other signs of weakness nor abrupt twisting shall be shown.Table 9 (continued) ISO 2014 All rights reserved 7BS I

49、SO 17324:2014ISO 17324:2014(E)7.2.4 Minimum burst Pressure (for Type B and C)When tested in accordance with ISO 1402, the minimum burst pressures for the hoses of Type B and C shall be in accordance with the values given in Table 11.Table 11 Maximum working pressure, proof pressure, and minimum burst