BS ISO 18289-2014 Ships and marine technology Navigation and shallow-water engineering vessels Anchor winches《船舶和海洋技术 导航和浅海工程船 锚绞车》.pdf

1、BSI Standards PublicationBS ISO 18289:2014Ships and marine technology Navigation and shallow-water engineering vessels Anchor winchesBS ISO 18289:2014 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 18289:2014.The UK participation in its preparation was entrust

2、ed to TechnicalCommittee SME/32/-/4, Ships and marine technology - Outfitting anddeck machinery.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsib

3、le for its correctapplication. The British Standards Institution 2014. Published by BSI StandardsLimited 2014ISBN 978 0 580 80491 5ICS 47.020.50Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Poli

4、cy and Strategy Committee on 30 November 2014.Amendments issued since publicationDate Text affectedBS ISO 18289:2014 ISO 2014Ships and marine technology Navigation and shallow-water engineering vessels Anchor winchesNavires et technologie marine Vaisseaux dingnierie de navigation en eau peu profonde

5、 Treuils dancresINTERNATIONAL STANDARDISO18289First edition2014-10-01Reference numberISO 18289:2014(E)BS ISO 18289:2014ISO 18289:2014(E)ii ISO 2014 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2014All rights reserved. Unless otherwise specified, no part of this publication may be reproduced o

6、r utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO co

7、pyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 18289:2014ISO 18289:2014(E)Contents PageForeword iv1 Scope . 12 Normative references 13 Terms and definitions . 13.1 Technical terms. 13.2 Ty

8、pes of winches . 24 Design and operation 24.1 General requirements . 24.2 Strength requirements . 24.3 Material stresses 24.4 Steel wire ropes 34.5 Drum design 34.6 Warping-ends . 44.7 Brakes . 44.8 Safety and protection 44.9 Speed control 44.10 Operating devices . 44.11 Drive equipment 55 Detailed

9、specification 55.1 Performance specifications of anchor winches 55.2 Overload pull 75.3 Working load . 75.4 Nominal recovery speed . 85.5 Light line speed. 85.6 Holding load 86 Acceptance tests 86.1 General . 86.2 Type test . 86.3 Individual test 97 Designation system .107.1 Designation of product m

10、odels 107.2 Nameplate 10 ISO 2014 All rights reserved iiiBS ISO 18289:2014ISO 18289:2014(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried ou

11、t through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO co

12、llaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different appr

13、oval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives). Attention is drawn to the possibility that some of the elements of this document may be the

14、subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents). Any

15、trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the

16、 Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary informationThe committee responsible for this document is ISO/TC 8, Ships and marine technology, Subcommittee SC 4, Outfitting and deck machinery.iv ISO 2014 All rights reservedBS ISO 18289:2014Ships and marine techno

17、logy Navigation and shallow-water engineering vessels Anchor winches1 ScopeThis International Standard specifies requirements for the design, construction, operation, safety, performance, and inspection rules of anchor winches.It is applicable to anchor winches, with hydraulic or electric drive, ins

18、talled at the stern of seagoing transport ships. It can be used as a reference for shallow-water engineering vessels and inland ships.It is only applicable to anchor winches with wire ropes used for anchor handling.2 Normative referencesThe following documents, in whole or in part, are normatively r

19、eferenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 2408:2004, Steel wire ropes for general purposes Minimum requiremen

20、tsISO 3828, Shipbuilding and marine structures Deck machinery VocabularyISO 4413, Hydraulic fluid power General rules for the application of equipment to transmission and control systemsISO 6482, Shipbuilding Deck machinery Warping end profilesISO 7825, Shipbuilding Deck machinery General requiremen

21、tsIEC 60092 (all parts), Electrical installations in shipsIEC 60529, Degrees of protection provided by enclosures (IP Code)3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 3828 and the following apply.3.1 Technical terms3.1.1nominal size of anchor winc

22、hesrepresented by 1/10 of the weight (kg) of the ordinary stockless anchor applicable to anchor winches3.1.2working load of anchor winchesFWmaximum pull measured at the drum exit as the winch anchors at the nominal recovery speed with a rope wound on the drum in a single layer3.1.3nominal recovery s

23、peedrecovery speed measured when the pull of the anchor winch is the working load with a rope wound on the drum in a single layerINTERNATIONAL STANDARD ISO 18289:2014(E) ISO 2014 All rights reserved 1BS ISO 18289:2014ISO 18289:2014(E)3.1.4light line speedrecovery speed measured when the winch is bea

24、ring the pull not less than 25 % of the working load with a rope wound on the drum in a single layer3.1.5overload pullmaximum anchoring pull that the drum of the winch can bear for a short period of timeNote 1 to entry: Such pull is measured with a rope wound on the drum in a single layer.3.2 Types

25、of winches3.2.1left-hand anchor winchwinch where the reduction gear or drive of the drum is on the left-hand side of the drum, in relation to an observer situated on the side of the motor, power supply, or controllerNote 1 to entry: See Figure 1.3.2.2right-hand anchor winchwinch where the reduction

26、gear or drive of the drum is on the right-hand side of the drum, in relation to an observer situated on the side of the motor, power supply, or controllerNote 1 to entry: See Figure 2.Figure 1 Left-hand anchor winch Figure 2 Right-hand anchor winch4 Design and operation4.1 General requirementsAnchor

27、 winches shall meet the general requirements for deck equipment in ISO 7825.NOTE Attention is drawn to the existence of safety regulations in certain countries and organizations affecting anchor winch controls.4.2 Strength requirementsThe strength of the component parts of the winch shall be capable

28、 of withstanding all loads of the respective nominal sizes of anchor winches as specified in Table 1 and Table 2.4.3 Material stresses4.3.1 The allowable calculated stresses of any drive part under the working load, based on simple elastic theory, shall not be greater than 0,4 times the upper yield

29、strength (ReH) or the 0,2 % proof strength, non-proportional extension (RP0,2) of the material.2 ISO 2014 All rights reservedBS ISO 18289:2014ISO 18289:2014(E)4.3.2 With the maximum torque of the prime mover or set pressure of the safety valve, the allowable stresses of any affected part shall not b

30、e greater than 0,9 times the upper yield strength (ReH) or the 0,2 % proof strength, non-proportional extension (RP0,2) of the material.4.3.3 The allowable calculated stresses of any affected part under the holding load shall not be greater than 0,9 times the upper yield strength (ReH) or the 0,2% p

31、roof strength, non-proportional extension (RP0,2) of the material.4.4 Steel wire ropes4.4.1 Construction of steel wire ropesSteel wire ropes shall have the construction of applicable use. For design purposes, the drum shall be based on 6 36WS-IWRC or 6 41WS-IWRC steel rope manufactured from 1 960 N/

32、mm2or 1 770 N/mm2tensile grade wire in accordance with of ISO 2408, C.9. The above requirement does not preclude the use of other types of rope in service.4.4.2 Minimum breaking strength of steel wire ropesThe minimum breaking strength of steel wire ropes is 910 times the calculated value of the ove

33、rload pull in 5.2.4.5 Drum design4.5.1 Drum diameterThe drum diameter shall be not less than 16 times the diameter of the design rope.4.5.2 Drum capacityThe normal capacity is 110 m, and the high capacity is 200 m.NOTE It does not preclude the use of drums with other drum capacity in service.4.5.3 D

34、rum lengthThe drum length shall meet the following requirements.a) The drum length of normal-capacity drums shall be such that the total length of the design rope can be accommodated in not more than five layers. The overload pull can at most be applied to the fourth layer.b) The length of the runni

35、ng part of the drum shall be enough for winding of at least 10 turns on each layer.4.5.4 Drum flange heighta) When all the rope is reeled on a drum, the flange shall project at least 1,5 times the rope diameter above the outermost layer.b) When calculating the drum size, layers of rope shall be supe

36、rimposed directly upon each other without a half rope diameter offset between adjacent layers.4.5.5 Drum clutchThe clutch shall be mounted between the drum and drive equipment. It shall be provided with a reliable locking device; if it is power driven, the manually operated device shall be provided

37、as well. ISO 2014 All rights reserved 3BS ISO 18289:2014ISO 18289:2014(E)4.6 Warping-endsThe anchor winch may be designed to be provided with or without warping-ends; the profile of warping-ends shall conform to the requirement of ISO 6482.4.7 Brakes4.7.1 Automatic braking system4.7.1.1 Electric anc

38、hor winches shall be provided with an automatic braking system which operates when bringing the operating device to the stop or braking position. The brake shall be capable of holding a load on the hawser of 1,5 times the working load and of stopping the drum rotation from its maximum speed without

39、suffering damage.4.7.1.2 For anchor winches of other drive types, a proper automatic braking system shall be used if agreed between the purchaser and manufacturer. The braking system shall be capable of holding a load on the hawser of at least 1,3 times the working load.4.7.2 Drum brakesEach drum sh

40、all be provided with a manual brake; if this brake is power operated, it shall also be capable of manual operation. The braking torque shall be enough for maintaining the holding load specified in 5.6.4.8 Safety and protection4.8.1 When being subjected to the impact or over-torque, the prime mover a

41、nd drive shall be provided with the following safety protection:a) overpressure protection for hydraulic drives;b) torque-limiting device between the motor and drive;c) overload protection for motors.4.8.2 The minimum ingress protection of electrical equipment on the weather deck is IP56 of IEC 6052

42、9, or the ingress protection applicable to the installation and operation environment of the equipment.4.8.3 The safety and protection devices of anchor winches shall also conform to the requirements of ISO 7825.4.9 Speed controla) The speed of the winch shall be adjustable between stop and maximum

43、within each gear step. It shall be possible to adjust the speed while the winch is working.b) The drum brake shall be capable of controlling the rendering speed during the non-powered anchoring.4.10 Operating devices4.10.1 The operating device of anchor winches shall conform to the requirements of I

44、SO 7825.4.10.2 For anchor winches remotely operated, emergency stop mechanisms shall be installed beside the winch, to cut off the power of the winch and automatically brake if the power sources fail.4.10.3 Every remotely operable control component shall be able to be operated manually beside the wi

45、nch.4 ISO 2014 All rights reservedBS ISO 18289:2014ISO 18289:2014(E)4.10.4 Emergency stop mechanisms shall be arranged in the accessible place for the operator, and the specific installation position may be determined in the agreement.4.10.5 Whatever the form of motive power, the operating devices s

46、hall, when under manual control, be arranged to return to the braking or stop position automatically, unless otherwise agreed between the purchaser and manufacturer.4.11 Drive equipment4.11.1 Electrical drives and control equipment shall conform to the requirements of IEC 60092.4.11.2 Hydraulic driv

47、es and control equipment shall conform to the requirements of ISO 4413.4.11.3 The prime mover of winches shall meet the following conditions:a) anchor winches shall be driven with an independent prime mover, and be able to control the hauling, veering, and speed of the rope;b) having the capacity of

48、 running for 30 min continuously under working load at nominal recovery speed, and running for 2 min continuously under overload pull at reduced speed.5 Detailed specification5.1 Performance specifications of anchor winchesFor performance specifications of anchor winches, see Tables 1 and 2. The ove

49、rload pull and working load shall be the minimum values.Rope diameter and minimum breaking strength in Tables 1 and 2 are recommended values; the use of other diameters or strength grades of steel wire rope is not precluded in service, if agreed between the purchaser and manufacturer.Table 1 Performance specifications of anchor winch with 1 770 N/mm2tensile grade wireNominal sizeOverload pull kNWorking load kNDesign rope diameter mmDesign mini-mum breaking strength of rope kNHolding load kNWith rope stopperWithout rop