BS ISO 19354-2016 Ships and marine technology Marine cranes General requirements《船舶与海洋技术 海上起重机 通用要求》.pdf

1、BS ISO 19354:2016Ships and marine technology Marine cranes GeneralrequirementsBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 19354:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 19354:2016.The UK participation in i

2、ts preparation was entrusted to Technical Committee SME/32, Ships and marine technology - Steering committee.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary provisions of a contract. User

3、s are responsible for its correct application. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 85258 9 ICS 47.020.40 Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was published under the authority o

4、f the Standards Policy and Strategy Committee on 30 November 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 19354:2016 ISO 2016Ships and marine technology Marine cranes General requirementsNavires et technologie maritime Grues marines Exigences gnralesINTERNATI

5、ONAL STANDARDISO19354First edition2016-12-01Reference numberISO 19354:2016(E)BS ISO 19354:2016ISO 19354:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced

6、or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO c

7、opyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 19354:2016ISO 19354:2016(E)Foreword iv1 Scope . 12 Normative references 13 Terms and definitions . 24 General requirements . 34.1 Overall design 34.

8、1.1 General 34.2 Structural design and requirements 54.3 Machinery 54.3.1 General 54.3.2 Mechanism 54.4 Main components . 54.5 Drive and control systems . 64.5.1 General 64.5.2 Power unit . 64.5.3 Hydraulic system . 74.5.4 Pneumatic system . 74.5.5 Electric system . 74.6 Safety devices . 74.7 Coatin

9、g . 84.8 Test 84.9 Marking and label plates 9Annex A (informative) Two types of deck crane and their main components .10Bibliography .13 ISO 2016 All rights reserved iiiContents PageBS ISO 19354:2016ISO 19354:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide fede

10、ration of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that commi

11、ttee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and

12、 those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part

13、 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the

14、 document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms

15、 and expressions related to conformity assessment, as well as information about ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 8, Ships

16、 and marine technology, Subcommittee SC 4, Outfitting and deck machinery.iv ISO 2016 All rights reservedBS ISO 19354:2016INTERNATIONAL STANDARD ISO 19354:2016(E)Ships and marine technology Marine cranes General requirements1 ScopeThis document specifies the general requirements for marine cranes of

17、metal construction.This document is applicable to the following types of marine cranes: deck cranes mounted on ships for handling cargo or containers in harbour or sheltered water conditions; floating cranes or grab cranes mounted on barges or pontoons for operating in harbour conditions; engine roo

18、m cranes and provision cranes, etc. mounted on ships (including floating docks) for handling equipment and stores in harbour conditions.NOTE Marine cranes in other types can refer to this document.This document is not applicable to the following: minimum ambient operating temperatures below 20 C; ma

19、ximum ambient operating temperatures above +45 C; loads from accidents or collisions; lifting operations below sea level; transport, assembly, dismantling and decommissioning of cranes; lifting accessories, i.e. any item between the crane and the load; lifting operations involving more than one cran

20、e; hand-powered cranes; emergency rescue operations; shore-side cargo handling cranes; portable cranes on board; lifting appliances for lifeboats, liferafts accommodation ladders, and pilot ladders; launching appliances for survival craft and rescue boats; gangways, accommodation and pilot ladders a

21、nd their handling appliances.2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the re

22、ferenced document (including any amendments) applies.ISO 4301-4, Cranes and related equipment Classification Part 4: Jib cranesISO 4413, Hydraulic fluid power General rules and safety requirements for systems and their components ISO 2016 All rights reserved 1BS ISO 19354:2016ISO 19354:2016(E)ISO 44

23、14, Pneumatic fluid power General rules and safety requirements for systems and their componentsISO 8501-1, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrat

24、es and of steel substrates after overall removal of previous coatingsISO 8502-3, Preparation of steel substrates before application of paints and related products Tests for the assessment of surface cleanliness Part 3: Assessment of dust on steel surfaces prepared for painting (pressure-sensitive ta

25、pe method)ISO 8503-1, Preparation of steel substrates before application of paints and related products Surface roughness characteristics of blast-cleaned steel substrates Part 1: Specifications and definitions for ISO surface profile comparators for the assessment of abrasive blast-cleaned surfaces

26、ISO 12944-2, Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 2: Classification of environmentsISO 12944-5, Paints and varnishes Corrosion protection of steel structures by protective paint systems Part 5: Protective paint systemsISO 16855, Ships and mar

27、ine technology Loose gear of lifting appliances on ships General requirementsISO 16856, Ships and marine technology Loose gear of lifting appliances on ships HooksISO 16857, Ships and marine technology Loose gear of lifting appliances on ships ShacklesISO 16858, Ships and marine technology Loose gea

28、r of lifting appliances on ships PulleysISO 19355, Ships and marine technology Marine cranes Structural requirementsISO 19356, Ships and marine technology Marine cranes Test specifications and proceduresISO 19359,1)Ships and marine technology Marine cranes Design methods for drumsISO 19360, Ships an

29、d marine technology Marine cranes Technical requirements for riging applicationsIEC 60034 (all parts), Rotating electrical machinesIEC 60204-32, Safety of machinery electrical equipment of machines Part 32: Requirements for hoisting machinesIEC 61892 (all parts), Mobile and fixed offshore units Elec

30、trical installations3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 4306-1, ISO 3828, ISO 8431, ISO 19355, ISO 19356, ISO 19359, ISO 19360 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the followin

31、g addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www.iso.org/obp3.1marine cranecranes mounted on ships (including floating docks) for handling equipment and stores, and intended for operating in harbour or sheltered water condit

32、ions, including deck cranes mounted on ships for handling cargo or containers, floating cranes or grab cranes mounted on barges or pontoons, engine room cranes and provision cranes, etc.1) To be published.2 ISO 2016 All rights reservedBS ISO 19354:2016ISO 19354:2016(E)3.2deck craneslewing crane moun

33、ted on a ships deck and intended for loading and unloading the ship; capable of hoisting, luffing and slewing cargo, whose main structural components include pedestals, jibs and housesNote 1 to entry: The two types of deck crane and their main components are given in Annex A.3.3harbour conditioncond

34、ition where is no significant movement of the ship when handling cargo4 General requirements4.1 Overall design4.1.1 General4.1.1.1 The overall design of marine cranes is conducted according to generally recognized standards and industrial regulations.4.1.1.2 The design of marine cranes shall recogni

35、ze the operational requirements for such cranes and shall also comply with the regulations published by appropriate organizations, such as classification societies.4.1.1.3 Applicable regulations are those issues by the responsible classification societies and national authorities.4.1.2 Marine cranes

36、 with jibs are assigned classification grades in accordance with ISO 43014, as shown in Table 1.Table 1 Classification grades for marine cranesCraneOperating conditionClassification grade of the whole unitClassification grade of mechanismHoisting mechanismLuffing mechanismTravelling mechanismSlewing

37、 mechanismDeck craneHooking A4 M3 M3 M3Grabbing A6 M5 M3 M3Floating craneInstallation A4 M4 M3 M3Grab crane Barging A7 M7 M3 M6Engine room craneMaintenance A1 M2 M2Provision craneHandling pro-visionA2 M2 M2 M2Classification grades such as A4 and M4 in the table shall be in accordance with ISO 43014.

38、4.1.3 The following forces acting upon marine cranes shall be taken into consideration:a) dead load;b) the horizontal component of the dead load caused by the ships inclination (heel and trim);c) other unfavourable horizontal forces (e.g. moving inertia force, snow and ice);d) the horizontal compone

39、nt of the hoisting load caused by the ships inclination (heel and trim); ISO 2016 All rights reserved 3BS ISO 19354:2016ISO 19354:2016(E)e) the unfavourable wind load;f) other forces induced by the ships inclination (heel and trim) and movement such as anchoring, locking and binding when cranes are

40、in storage;g) unusual loads such as the forces created by the crane crashing into the buffers or the dropping of the test load during testing of the crane.4.1.4 Design factor4.1.4.1 Duty factor, d, is a factor which makes allowances for the frequency and state of loading for which a lifting applianc

41、e is to be considered in design, and shall be considered for the live load and dead load a) to d) in 4.1.3). Duty factor, d, is determined in accordance with generally recognized standards and regulations, or selected as per Table 2.Table 2 Duty factor to be used in marine crane designCrane type and

42、 use Duty factor, dProvision cranes, engine room cranes 1,00Deck cranes, floating cranes 1,05Grab cranes 1,204.1.4.2 Dynamic factor, h, is a factor which takes account of dynamic effects of the appliance arising from its lifting operation, and shall be considered for the live load b) in 4.1.3. Dynam

43、ic factor, h, is determined in accordance with generally recognized standards and regulations, or is given by Formula (1):h=+1 CV (1)whereV is the hoisting speed, in m/s, but need not be taken as greater than 1,0 m/s;C is a coefficient depending on the stiffness of the crane concerned, taken as 0,3

44、for jib type cranes and 0,6 for gantry type cranes.NOTE In any case, the value his not to be taken as less than 1,10 for jib cranes or 1,15 for gantry cranes.4.1.5 The marine crane design shall be considered with respect to the loads resulting from the following four operating conditions.4.1.5.1 Cas

45、e 1: Crane operations with no wind the combination of loads to be considered includes a) to d) in 4.1.3. Design factors shall be considered and given by Formula (2):12 34()+()+()+()hd(2)4.1.5.2 Case 2: Crane operations with wind the combination of loads to be considered includes loads in 4.1.5.1 and

46、 e) in 4.1.3.4.1.5.3 Case 3: Crane in the stowed position the combination of loads to be considered includes e) to f) in 4.1.3.4.1.5.4 Case 4: The crane is subjected to unusual loads consider the loads in g) in 4.1.3.4 ISO 2016 All rights reservedBS ISO 19354:2016ISO 19354:2016(E)4.2 Structural desi

47、gn and requirementsThe structure of marine cranes shall be designed according to generally recognized standards and regulations. Requirements for structural design shall comply with ISO 19355.4.3 Machinery4.3.1 General4.3.1.1 The machinery of marine cranes shall be designed according to applicable s

48、tandards and regulations and be capable of withstanding the static and dynamic loads during the operation.4.3.1.2 The composition and arrangement of machine structures of marine cranes shall conform to the regulations of appropriate organizations, such as classification societies, in order to ensure

49、 their safety and reliability.4.3.2 Mechanism4.3.2.1 The hoisting mechanism shall be capable of hoisting and lowering the safe working load (SWL) according to the specified service mode, and necessary means shall be taken to avoid the improper winding of the wire ropes during the hoisting.4.3.2.2 The slewing mechanism shall be capable of starting up and stopping stably in the allowable operational condition, according