BS ISO 19356-2016 Ships and marine technology Marine cranes Test specifications and procedures《船舶与海洋技术 海上起重机 试验规范和规程》.pdf

1、BS ISO 19356:2016Ships and marine technology Marine cranes Testspecifications and proceduresBSI Standards PublicationWB11885_BSI_StandardCovs_2013_AW.indd 1 15/05/2013 15:06BS ISO 19356:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 19356:2016.The UK part

2、icipation in its preparation was entrusted to TechnicalCommittee SME/32, Ships and marine technology - Steeringcommittee.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a cont

3、ract. Users are responsible for its correctapplication. The British Standards Institution 2016.Published by BSI Standards Limited 2016ISBN 978 0 580 85260 2ICS 47.020.40Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the autho

4、rity of theStandards Policy and Strategy Committee on 30 September 2016.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 19356:2016 ISO 2016Ships and marine technology Marine cranes Test specifications and proceduresNavires et technologie maritime Grues maritimes Spci

5、fications et procdures de testINTERNATIONAL STANDARDISO19356First edition2016-09-15Reference numberISO 19356:2016(E)BS ISO 19356:2016ISO 19356:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part

6、 of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member bod

7、y in the country of the requester.ISO copyright officeCh. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 19356:2016ISO 19356:2016(E)Foreword iv1 Scope . 12 Normative references 23 Terms and definitions . 24 Test sp

8、ecification and procedure requirements . 24.1 General requirements . 24.2 Functional test . 24.2.1 General 24.2.2 Check items before functional test . 34.2.3 Functional test items 34.2.4 Check items after functional test . 34.3 Bench test 34.3.1 General 34.3.2 Pre-test check . 34.3.3 Bench test item

9、s . 44.4 Inclination test 54.5 Other tests . 5Bibliography 6 ISO 2016 All rights reserved iiiContents PageBS ISO 19356:2016ISO 19356:2016(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of prepari

10、ng International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in lia

11、ison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Dir

12、ectives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that s

13、ome of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent decla

14、rations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information ab

15、out ISOs adherence to the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following URL: www.iso.org/iso/foreword.html.The committee responsible for this document is ISO/TC 8, Ships and marine technology, Subcommittee SC 4, Outfitting and deck machinery.iv

16、ISO 2016 All rights reservedBS ISO 19356:2016INTERNATIONAL STANDARD ISO 19356:2016(E)Ships and marine technology Marine cranes Test specifications and procedures1 ScopeThis document describes the required tests and the testing procedures for marine cranes of metal construction.This document is appli

17、cable to the following types of marine cranes: deck cranes mounted on ships for handling cargo or containers in harbour or sheltered water conditions; floating cranes or grab cranes mounted on barges or pontoons for operating in harbour conditions; engine room cranes, provision cranes, etc. mounted

18、on ships (including floating docks) for handling equipment and stores in harbour conditions.NOTE Marine cranes in other types can refer to this document.This document does not apply to the following: minimum ambient operating temperatures below 20 C; maximum ambient operating temperatures above +45

19、C; loads from accidents or collisions; lifting operations below sea level; transport, assembly, dismantling and decommissioning of cranes; lifting accessories, i.e. any item between the crane and the load; lifting operations involving more than one crane; hand-powered cranes; emergency rescue operat

20、ions; shore-side cargo handling cranes; portable cranes on board; lifting appliances for lifeboats, liferafts accommodation ladders, and pilot ladders; launching appliances for survival craft and rescue boats; gangways, accommodation and pilot ladders and their handling appliances.Cranes defined in

21、this document are intended to comply with the requirements of class societies and flag states. It is also intended that reference be made to ILO and particularly the convention No. 152.Applicable regulations are those issued by the responsible classification societies and it is intended that nationa

22、l authorities be complied with. ISO 2016 All rights reserved 1BS ISO 19356:2016ISO 19356:2016(E)2 Normative referencesThe following documents are referred to in the text in such a way that some or all of their content constitutes requirements of this document. For dated references, only the edition

23、cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 13202, Cranes Measurement of velocity and time parametersISO 14518, Cranes Requirements for test loads3 Terms and definitionsFor the purposes of this document, the terms and de

24、finitions given in ISO 3828, ISO 4306-1, ISO 8431 and ISO 19354 and the following apply.ISO and IEC maintain terminological databases for use in standardization at the following addresses: IEC Electropedia: available at http:/www.electropedia.org/ ISO Online browsing platform: available at http:/www

25、.iso.org/obp3.1bench testtest made on the test bench of the manufacturer4 Test specification and procedure requirements4.1 General requirements4.1.1 The test shall be carried out for the marine crane according to specified technical performances and main parameters shall be verified.4.1.2 The test l

26、oad of the marine crane shall comply with ISO 14518.4.1.3 The measurement of the test speed and time parameters of the marine crane shall comply with ISO 13202.4.1.4 The marine crane components shall be tested according to applicable regulations.4.1.5 The marine crane shall be tested according to th

27、e test program made by the designer.4.1.6 The test of the crane shall be recorded. The test record shall contain test conclusions and inspection results. The test record shall record equipment nomenclature, serial numbers, main technical parameters, test durations, test loads, load locations, testin

28、g procedures and the results for the various conditions of the test. The tester and inspector shall sign their names on the test record. The user or verifier of the crane test shall also sign the test report for approval, when involved in the test.4.2 Functional test4.2.1 General4.2.1.1 The function

29、al test shall be carried out in the factory before the marine crane is sent out from the factory.2 ISO 2016 All rights reservedBS ISO 19356:2016ISO 19356:2016(E)4.2.1.2 The functional test is only required for the internal equipment in the machine room of the crane and it is not necessary to install

30、 jibs, wire ropes and hooks on the crane.4.2.2 Check items before functional testThe following check items shall be completed before the functional test:a) compliance of accuracy range and validity period for the test instruments and gauges used with the test;b) tight and reliable connection of equi

31、pment and devices of the crane;c) correctness of electrical wiring;d) electric insulation (cold-state).4.2.3 Functional test itemsThe functional test shall include following items:a) simulation test and check of limit safety function: upper and lower limits of hoisting, upper and lower limits of luf

32、fing, slewing limit (for the crane with a limited slew), travelling limit and slack rope limit;b) no-load operation of mechanisms: hoisting, luffing, slewing, travelling mechanisms act backward and forward more than three times, to observe whether they are in normal operation;c) simulation test and

33、check of the oil temperature switch, if installed;d) simulation alarm test and check of the level switch of the oil tank, if installed;e) functional test and check of the emergency brake for twice;f) other necessary test items.4.2.4 Check items after functional testThe following check items shall be

34、 completed after the functional test:a) electric insulation (hot-state);b) proper connection of the machinery and components;c) other necessary check items.4.3 Bench test4.3.1 General4.3.1.1 The bench test of the marine crane can be carried out in the factory if conditions permit.4.3.1.2 The bench t

35、est is carried out at the test bench of the marine crane.4.3.2 Pre-test checkThe following items shall be checked before the bench test:a) check items in 4.2.2;b) connections of the crane on the bench; ISO 2016 All rights reserved 3BS ISO 19356:2016ISO 19356:2016(E)c) compliance of the installations

36、, such as the power source of the test bench, with requirements;d) compliance of the test site conditions and safety installations with requirements.4.3.3 Bench test items4.3.3.1 Functional test identical with 4.2.3.4.3.3.2 No-load operational test:a) Make the hoisting operation, including lifting a

37、nd lowering, and reach the upper limit of hoisting.NOTE Only simulated action is made for the lower limit.b) Make the luffing operation with upper and lower limits.c) Make the travelling operation with the travelling limit, if possible.d) Rotate from the left and right. The limit test is carried out

38、 for the crane with limit requirements.e) Measure the maximum and minimum working amplitudes.f) Make the hoisting motion; measure and record the lifting and lowering speeds.g) Make the luffing motion; measure and record the derricking speed.h) Make the slewing motion; measure and record leftward and

39、 rightward slewing speeds.i) Make the travelling motion; measure and record the travelling speed, if possible.4.3.3.3 Rated load test. The rated load is the safe working load (SWL).a) Make the hoisting motion; measure and record the lifting and lowering speeds.b) Make the luffing motion; measure and

40、 record the derricking speed, if possible.c) Make the slewing motion; measure and record leftward and rightward slewing speeds.d) Make the travelling motion; measure and record the travelling speed, if possible.e) Carry out the brake test and power failure (i.e. emergency brake) test.f) Carry out ho

41、isting, inward luffing and rotation (travelling) tests simultaneously.g) Carry out the overload protection test.4.3.3.4 Overload test. The test load is given in Table 1.Table 1 Overload testSafe working load (kN) Test load (kN)SWL 196 1,25 SWL196 490 1,1 SWLHold the test load still for more than 5 m

42、in after placing it at the maximum amplitude (in the middle of the beam for the beam type). Check the condition of the structural elements.4.3.3.5 For the crane with light load and high speed requirements, the light load and high speed test shall be carried out.4 ISO 2016 All rights reservedBS ISO 1

43、9356:2016ISO 19356:2016(E)4.3.3.6 Emergency load-release test. The emergency load-release test shall be carried out using a load of no more than the SWL.4.3.3.7 The test items with other technical program requirements.4.3.3.8 Work after test:a) Check the conditions of the crane at various positions

44、(the same as 4.2.4).b) Check hooks, wire ropes, jibs and other components.c) Check the hydraulic fluid in the charging pump station.d) Check the cleanness of oil filter elements in the charging pump station.List items a) to d) shall be required if necessary.4.4 Inclination testThe inclination test m

45、ay be carried out for the marine crane, based on the special consultation with the user.The inclination test can be carried out by inclined test bench, or an installed inclined intermediate box on the horizontal test bench. The inclination angle shall be based on the requirements of the agreement. T

46、he test method and items shall refer to 4.3.4.5 Other testsOther tests shall be carried out for the crane according to the test program based on the technical requirements and, if appropriate, facilities are available. ISO 2016 All rights reserved 5BS ISO 19356:2016ISO 19356:2016(E)Bibliography1 ISO

47、 3828, Shipbuilding and marine structures Deck machinery Vocabulary and symbols2 ISO 4306-1, Cranes Vocabulary Part 1: General3 ISO 8431, Shipbuilding Fixed jib cranes Ship-mounted type for general cargo handling4 ISO 193541), Ships and marine technology Marine cranes General requirements1) Under pr

48、eparation.6 ISO 2016 All rights reservedBS ISO 19356:2016BS ISO 19356:2016ISO 19356:2016(E) ISO 2016 All rights reservedICS 47.020.40Price based on 6 pagesThis page deliberately left blankBSI is the national body responsible for preparing British Standards and other standards-related publications, i

49、nformation and services.BSI is incorporated by Royal Charter. British Standards and other standardization products are published by BSI Standards Limited.British Standards Institution (BSI)About usWe bring together business, industry, government, consumers, innovators and others to shape their combined experience and expertise into standards -based solutions.The knowledge embodied in our standards has been carefully assembled in a dependable format and refined through our ope