BS ISO 1984-1-2001 Test conditions for manually controlled milling machines with table of fixed height - Testing of the accuracy - Machines with horizontal spindle《固定高度工作台的手工控制铣床的试.pdf

1、BRITISH STANDARD BS ISO 1984-1:2001 Test conditions for manually controlled milling machines with table of fixed height Testing of the accuracy Part 1: Machines with horizontal spindle ICS 25.080.20 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBS ISO 1984-1:2001 This British

2、 Standard, having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 August 2001 BSI 08-2001 ISBN 0 580 37575 7 National foreword This British Standard reproduces verbatim ISO 1984-1:2001 and

3、 implements it as the UK national standard. The UK participation in its preparation was entrusted to Technical Committee MTE/1, Machine tools, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The Brit

4、ish Standards which implement international publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard d

5、oes not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsi

6、ble international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover,

7、 the ISO title page, pages ii to iv, pages 1 to 23 and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date CommentsReference number ISO 1984-1:2001(E) ISO 2001 INTERNATIONAL STANDARD ISO 1984-1

8、 First edition 2001-06-01 Test conditions for manually controlled milling machines with table of fixed height Testing of the accuracy Part 1: Machines with horizontal spindle Conditions dessai des machines fraiser table de hauteur fixe commande manuelle Contrle de la prcision Partie 1: Machines broc

9、he horizontaleISO 1984-1:2001(E) DPF dlcsiremia ihTs PDF file mya ctnoain emdeddeb tyfepcaes. In acccnadroe with Aebods licnesign lopic,y this file may be pirntde ro ivwede tub slahl ton eb ideted lnuess teh tyfepacse which aer emdeddeb era licnesed to dna intslaled on teh computre freporming teh id

10、etign. In wodlnidaogn this f,eli trapies accept tniereh teh sersnoptilibiy of ton nifrgnigni Asebod licsnegni ilopcy. ehT ISO tneClar Secteraairt accepts no lilibaity ni this .aera Aebod is a tedarmakr fo Aebod Stsyems Icntaropro.de teDails fo the sfotwera pcudorts sude to crtaee tihs PFD file can b

11、e fdnuo in the Glarene Info leratiev to the fil;e the Pc-FDaertion arapmteres were tpoimizde for pirtning. Evyre cera sah neeb taken to enseru taht teh file is suitlbae fro sue by ISO memreb idob.se In teh lnuikley etnev ttah a plborem leratign to it is f,dnuo lpsaee ifnrom teh tneClar Sceterairat a

12、t the sserdda givne lebwo. ISO 1002 All rhgits rsevre.de elnUss towrehise scepfidei, on trap of tihs cilbuptanoi mya eb cudorperde ro utzilide ni yna form ro yb yna snaem, eelctinorc ro mecinahcal, inclidugn tohpociypong dna micrfoilm, wittuoh repmissino in writing form eitreh ISO at teh erddass leb

13、wo ro ISOs memreb ydob in the ctnuoyr of the rtseuqee.r ISO cirypothg fofice saCe tsopale 65 1121-HC aveneG 20 leT. + 41 22 947 10 11 xaF + 14 22 947 90 74 E-mail cirypothgiso.ch Web wwwosi.hc. Printed in Switzlredna ii ISO 1002 All irhgts seredevrISO 1984-1:2001(E) ISO 1002 All rights rsedevre iii

14、Contents Page Foreword.iv 1 Scope 1 2 Normative reference 1 3 Terminology, designation of axes and machining operations carried out1 3.1 Terminology and designation of axes .1 3.2 Machines operations carried out .1 4 Preliminary remarks 3 4.1 Measuring units .3 4.2 Reference to ISO 230-13 4.3 Testin

15、g sequence.3 4.4 Tests to be performed .3 4.5 Measuring instruments .3 4.6 Machining test4 4.7 Minimum tolerance 4 5 Geometric tests5 5.1 Axes of motion.5 5.2 Table8 5.3 Spindle 13 5.4 Arbor Support 18 6 Machining Test.22 Bibliography23ISO 1984-1:2001(E) iv ISO 1002 All rights rsedevre Foreword ISO

16、(the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical comm

17、ittee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrote

18、chnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires appro

19、val by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this part of ISO 1984 may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 1984-1 w

20、as prepared by Technical Committee ISO/TC 39, Machine tools, Subcommittee SC 2, Test conditions for metal cutting machine tools. This first edition of ISO 1984-1, together with ISO 1984-2, cancels and replaces ISO 1984:1982 and ISO 1984-0:1984, of which they constitute a technical revision. ISO 1984

21、 consists of the following parts, under the general title Test conditions for manually controlled milling machines with table of fixed height Testing of the accuracy: Part 1: Machines with horizontal spindle Part 2: Machines with vertical spindleINTENRATIONAL TSANDADR ISO -48911:(1002)E ISO 1002 All

22、 rights rsedevre 1 Test conditions for manually controlled milling machines with table of fixed height Testing of the accuracy Part 1: Machines with horizontal spindle 1 Scope This part of ISO 1984 specifies, with reference to ISO 230-1, both geometric and machining tests on general purpose and norm

23、al-accuracy milling machines with table of fixed height and with a horizontal spindle. It also specifies the applicable tolerances corresponding to the above-mentioned tests. This part of ISO 1984 deals only with the verification of the geometric accuracy of the machine. It does not apply to the tes

24、ting of the machine operation (vibrations, abnormal noises, stick-slip motion of components, etc.), nor to the checking of its characteristics (speeds, feeds, etc.), which should generally be checked before testing accuracy. This part of ISO 1984 defines the terminology used for the principal elemen

25、ts of the machine and indicates the designation of axes in accordance with ISO 841 1 . NOTE Numerically controlled milling machines are covered by ISO 10791-1 2 . 2 Normative reference The following normative document contains provisions which, through reference in this text, constitute provisions o

26、f this part of ISO 1984. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this part of ISO 1984 are encouraged to investigate the possibility of applying the most recent editions of the normative document

27、s indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 230-1:1996, Test code for machine tools Part 1: Geometric accuracy of machines operating under no-loa

28、d or finishing conditions. 3 Terminology, designation of axes and machining operations carried out 3.1 Terminology and designation of axes See Figure 1 and Table 1. 3.2 Machining operations carried out S e eFi gu re2 .ISO 1984-1:2001(E) 2 ISO 1002 All rights rsedevre Figure 1 Machine with horizontal

29、 spindle Table 1 Terminology Reference English French 1 Bed Banc 2 Column Montant 3 Saddle/cross-slide Selle/chariot transversal 4 Saddle slideways Glissires de table 5 Table Table 6 Table slideways Glissire sdelatabl e 7 Table surface Surface de fixation 8 Spindle head Poupe porte-broche 9 Spindle

30、head slideways Glissires de poupe porte-broche 10 Spindle nose Nez de broche 11 Arbor Arbre porte-fraise 12 Overarm Bras-support 13 Overarm slideways Glissires du bras support 14 Front arbor support Lunette avant 15 Rear arbor support Lunette arrireISO 1984-1:2001(E) ISO 1002 All rights rsedevre 3 a

31、) Slab milling b) Face milling c) End milling Figure 2 Milling operations 4 Preliminary remarks 4.1 Measuring units In this part of ISO 1984, all linear dimensions, deviations and corresponding tolerances are expressed in millimetres; angular dimensions are expressed in degrees, and angular deviatio

32、ns and the corresponding tolerances are expressed in ratios as the primary method, but in some cases microradians or arc seconds may be used for clarification purposes. The equivalence of the following expressions should always be kept in mind: 0,010/1000 = 10 rad 2 4.2 Reference to ISO 230-1 To app

33、ly this part of ISO 1984, reference shall be made to ISO 230-1, especially for the installation of the machine before testing, warming up of the spindle and other moving components, description of measuring methods and recommended accuracy of testing equipment. In the “Observations” block of the tes

34、ts described in clauses 5 and 6, the instructions are preceded by a reference to the corresponding clause in ISO 230-1 in cases where the test concerned is in compliance with the specifications of ISO 230-1. 4.3 Testing sequence The sequence in which the tests are presented in this part of ISO 1984

35、in no way defines the practical order of testing. In order to make the mounting of instruments or gauging easier, tests may be performed in any order. 4.4 Tests to be performed When testing a machine, it is not always necessary nor possible to carry out all the tests described in this part of ISO 19

36、84. When the tests are required for acceptance purposes, it is up to the user to choose, in agreement with the supplier/manufacturer, those tests relating to the components and/or the properties of the machine which are of interest. These tests are to be clearly stated when ordering a machine. 4.5 M

37、easuring instruments The measuring instruments indicated in the tests described in clauses 5 and 6 are examples only. Other instruments measuring the same quantities and having at least the same accuracy may be used. Dial gauges shall have a resolution of 0,001 mm.ISO 1984-1:2001(E) 4 ISO 1002 All r

38、ights rsedevre 4.6 Machining test Machining tests shall be made with finishing cuts only, not with roughing cuts which are liable to generate appreciable cutting forces. 4.7 Minimum tolerance When establishing the tolerance for a measuring length different from that given in this part of ISO 1984 (s

39、ee 2.311 of ISO 230-1:1996), it shall be taken into consideration that the minimum value of tolerance is 0,005 mm.ISO 1984-1:2001(E) ISO 1002 All rights rsedevre 5 5 Geometric tests 5.1 Axes of motion Object G1 Checking of straightness of the vertical movement of the spindle-head slide (Y-axis): a)

40、in the YZ-plane (EZY); b) in the XY-plane (EXY). Diagram Tolerance For a) and b) 0,025 for a measuring length of 300 Measured deviation a) b) Measuring instruments Dial gauge and square. Observations and references to ISO 230-1:1996 5.232.11 Adjust the square to obtain similar readings at both ends

41、of its measuring length. Table in central position: a) cross-slide (Z-axis) or spindle head (Z-axis) locked; b) table (X-axis) locked. If the spindle can be locked, the dial gauge may be mounted on it. If the spindle cannot be locked, the dial gauge shall be placed on a fixed part of the spindle hea

42、d.ISO 1984-1:2001(E) 6 ISO 1002 All rights rsedevre Object Checking of squareness between the transverse cross-slide movement (Z-axis), or the spindle head movement (Z-axis), and the longitudinal table movement (X-axis). G2 Diagram Tolerance 0,02 for a measuring length of 300 Measured deviation Meas

43、uring instruments Straightedge, dial gauge and square Observations and references to ISO 230-1:1996 5.522.4 Spindle-head slide (Y-axis) locked. 1) The straightedge shall be set parallel to the longitudinal table movement (X-axis); then the square shall be placed against the straightedge. The table s

44、hall then be locked in the central position. This test can also be performed without the straightedge, aligning the long arm of the square parallel to the X-axis. 2) The transverse cross-slide movement (Z-axis), or the spindle-head movement (Z-axis) shall then be checked. If the spindle can be locke

45、d, the dial gauge may be mounted on it. If the spindle cannot be locked, the dial gauge shall be placed on a fixed part of the spindle head.ISO 1984-1:2001(E) ISO 1002 All rights rsedevre 7 Object G3 Checking of angular deviation of the table in its longitudinal movement (X-axis): a) in the vertical

46、 XY-plane (pitch ECX); b) in the vertical YZ-plane (roll EAX). Diagram Tolerance a) Xu 1 000 0,06/1 000 (or 60 rad or 12 ) X 1 000 0,10/1 000 (or 100 rad or 20 ) b) 0,03/1 000 (or 30 rad or 6 ) Measured deviation For X = . . . a) b) Measuring instruments Precision level Observations and references t

47、o ISO 230-1:1996 The level shall be placed in the centre of the table: a) longitudinally; b) transversely. When the X-axis motion causes an angular movement of both spindle head and work-holding table, differential measurements of the two angular movements shall be made and this shall be stated. The

48、 reference level (when used) shall be located on the column or the spindle head and the spindle head shall be in the middle of its travel range. Measurements shall be taken at a number of positions equally spaced (200 mm or 250 mm) along the travel direction. The difference between the maximum and t

49、he minimum readings of both directions of movement shall not exceed the tolerance.ISO 1984-1:2001(E) 8 ISO 1002 All rights rsedevre 5.2 Table Object G4 Checking of flatness of the table surface. Diagram Tolerance 0,04 up to 1 000 concave only For each 1 000 mm increase in table length, add 0,005 to the preceding tolerance Maximum tolerance: 0,05 Local tolerance: 0,02 for any measuring length of 300 Measured deviation Measuring instruments Precision level or straight