BS ISO 1985-2015 Machine tools Test conditions for surface grinding machines with vertical grinding wheel spindle and reciprocating table Testing of the accuracy《机床 设有立式磨床心轴和往复式工作台.pdf

1、BSI Standards PublicationBS ISO 1985:2015Machine tools Testconditions for surface grindingmachines with verticalgrinding wheel spindle andreciprocating table Testingof the accuracyBS ISO 1985:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 1985:2015. It su

2、persedes BS ISO 1985:1998 which is withdrawn.The UK participation in its preparation was entrusted to Technical Committee MTE/1/2, Machine tools - Accuracy.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include a

3、ll the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2015.Published by BSI Standards Limited 2015ISBN 978 0 580 77143 9ICS 25.080.50Compliance with a British Standard cannot confer immunity from legal obligations.This British

4、 Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2015.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 1985:2015 ISO 2015Machine tools Test conditions for surface grinding machines with vertical grinding wheel spin

5、dle and reciprocating table Testing of the accuracyMachines-outils Conditions dessai des machines rectifier les surfaces planes, broche porte-meule axe vertical et table mouvement alternatif Contrle de lexactitudeINTERNATIONAL STANDARDISO1985Fourth edition2015-03-01Reference numberISO 1985:2015(E)BS

6、 ISO 1985:2015ISO 1985:2015(E)ii ISO 2015 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2015All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or pos

7、ting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyright

8、iso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 1985:2015ISO 1985:2015(E)Contents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terminology and designation of axes . 14 Preliminary remarks . 34.1 Measurement units 34.2 Reference to ISO 230-1, ISO 230-2, and ISO 230-7 34.3 Ma

9、chine levelling 34.4 Testing sequence . 34.5 Tests to be performed . 34.6 Measuring instruments . 34.7 Diagrams 34.8 Software compensation . 44.9 Minimum tolerance . 44.10 Machining test . 45 Geometric tests 55.1 Linear axes 55.2 Table 125.3 Spindle . 146 Positioning tests .176.1 Positioning of manu

10、al or automatic (but not numerically controlled) linear axes .176.2 Positioning of numerically controlled linear axis 187 Machining tests .19Annex A (informative) Tests for checking accuracy of axes of rotation 21Annex B (informative) Equivalent terms in German, Italian, Persian, and Japanese 23Bibl

11、iography .24 ISO 2015 All rights reserved iiiBS ISO 1985:2015ISO 1985:2015(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO

12、technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates clo

13、sely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria

14、needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of pate

15、nt rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used

16、in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barri

17、ers to Trade (TBT), see the following URL: Foreword Supplementary information .The committee responsible for this document is ISO/TC 39, Machine Tools, Subcommittee SC 2, Test Conditions for Metal Cutting Machine Tools.This fourth edition cancels and replaces the third edition (ISO 1985:1998), which

18、 has been technically revised.iv ISO 2015 All rights reservedBS ISO 1985:2015ISO 1985:2015(E)IntroductionThe purpose of this International Standard is to standardize methods of testing the accuracy of general purpose and normal accuracy surface grinding machines with vertical grinding wheel spindle

19、and reciprocating table.The primary function of such machines is to provide flat surfaces on workpieces. This International Standard specifies the tests to verify the geometric accuracy of the machine to achieve this primary function. For example, the test to check the straightness of the column mov

20、ement (Y-axis) in the horizontal XY-plane (EXY) is removed from ISO 1985:1998, since it is not directly correlated to this primary function.Positioning repeatability test for automatic mode (Not NC) is introduced. References to ISO 230-1 are revised and referred to 2012 edition. ISO 2015 All rights

21、reserved vBS ISO 1985:2015BS ISO 1985:2015Machine tools Test conditions for surface grinding machines with vertical grinding wheel spindle and reciprocating table Testing of the accuracy1 ScopeThis International Standard specifies, with reference to ISO 230-1 and ISO 230-7, both geometric and machin

22、ing tests on general purpose, normal accuracy, manually, and numerically controlled (NC) surface grinding machines with reciprocating table and vertical grinding wheel spindle. It also specifies the applicable tolerances corresponding to the above-mentioned tests.This International Standard is not a

23、pplicable to surface grinding machines with fixed or rotating tables or to machines having longitudinal traverse of the wheelhead.This International Standard deals only with the verification of the geometric accuracy of the machine. It does not apply to the testing of the machine operation (vibratio

24、ns, abnormal noises, stick-slip motion of components, etc.), nor to the checking of its characteristics (such as speeds, feeds, etc.), which should generally be checked before testing the accuracy. This International Standard provides the terminology used for the principal components of the machine

25、and the designation of the axes with reference to ISO 841:2001.NOTE In addition to the terms used in the official ISO languages (English and French), this International Standard gives the equivalent terms in the German, Italian, Persian, and Japanese languages in Annex B; these are published under t

26、he responsibility of the national member bodies for Germany (DIN), Italy (UNI), Iran (ISIRI), and Japan (JISC). However, only the terms given in the official language can be considered as ISO terms.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this

27、 document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 230-1:2012, Test code for machine tools Part 1: Geometric accuracy of machines opera

28、ting under no-load or quasi-static conditionsISO 230-2, Test code for machine tools Part 2: Determination of accuracy and repeatability of positioning numerically controlled axesISO 230-7:1), Test code for machine tools Part 7: Geometric accuracy of axes of rotation3 Terminology and designation of a

29、xesSee Figure 1 and Table 1.NOTE Some machines do not have the Y-axis.1) To be published.INTERNATIONAL STANDARD ISO 1985:2015(E) ISO 2015 All rights reserved 1BS ISO 1985:2015ISO 1985:2015(E)145327689Z Y+XXYZNOTE See Table 1 for key reference.Figure 1 Typical example of a surface grinding machine wi

30、th a vertical grinding wheel spindle and a reciprocating tableTable 1 TerminologyRef. English French1 bed banc2 column (Y-axis) colonne (axe Y)3 column slideways glissires de la colonne4 table (X-axis) table (axe X)5 table slideways glissires de la table6 wheelhead (Z-axis)chariot porte-meule (axe Z

31、)7 wheelhead slideways glissires du chariot porte-meule8 wheel guard protecteur de meule9 grinding wheel meule2 ISO 2015 All rights reservedBS ISO 1985:2015ISO 1985:2015(E)4 Preliminary remarks4.1 Measurement unitsIn this International Standard, all linear dimensions, deviations, and corresponding t

32、olerances are expressed in millimetres; angular dimensions are expressed in degrees; angular deviations and the corresponding tolerances are expressed primarily in ratios, but in some cases, microradians or arcseconds can be used for clarification purposes. Formula (1) should be used for conversion

33、of angular or tolerances.0,010/1 000 = 10 10-6= 10 rad 2 (1)4.2 Reference to ISO 230-1, ISO 230-2, and ISO 230-7For application of this International Standard, reference shall be made to ISO 230-1 and to ISO 230-7, especially for the installation of the machine before testing, warming up of the spin

34、dles and other moving parts, the description of measuring methods, and recommended accuracy of testing equipment.In the “Observations” block of tests described in Clause 5, the instructions are preceded by a reference to the corresponding clause/subclause in ISO 230-1 in cases where the test concern

35、ed is in compliance with the specifications. Similarly, for tests described in Annex A, the instructions are preceded by a reference to the corresponding clause/subclause in ISO 230-2 and ISO 230-7, respectively. Tolerances are given for each geometric test (see G1 to G12).4.3 Machine levellingPrior

36、 to conducting tests on a machine, the machine should be levelled according to the recommendations of the manufacturer/supplier (see ISO 230-1:2012, 6.1.2).4.4 Testing sequenceThe sequence in which the geometrics tests are given in no way defines the practical order of testing. In order to make the

37、mounting of instruments or gauging easier, tests can be performed in any order.4.5 Tests to be performedWhen testing a machine, it is not always necessary or possible to carry out all the tests given in this International Standard. When the tests are required for acceptance purposes, the choice of t

38、ests relating to the components and/or the properties of the machine of interest is at the discretion of the user, in agreement with the manufacturer/supplier. The tests to be used are to be clearly stated when ordering a machine. A mere reference to this International Standard for the acceptance te

39、sts, without specifying the tests to be carried out, and without agreement on the relevant expenses, cannot be considered as binding for any contracting parties.4.6 Measuring instrumentsThe measuring instruments indicated in the tests described in Clause 5 are examples only. Other instruments measur

40、ing the same quantities and having the same or smaller measurement uncertainty can be used. Reference shall be made to ISO 230-1:2012, Clause 5, which indicates the relationship between measurement uncertainties and the tolerances.4.7 DiagramsFor reasons of simplification, the figures in Clause 5 an

41、d Annex A illustrate only one type of machine. ISO 2015 All rights reserved 3BS ISO 1985:2015ISO 1985:2015(E)4.8 Software compensationWhen built-in software facilities are available for compensating geometric, positioning contouring and/or thermal deviations, their use during these tests shall be ba

42、sed on agreement between the manufacturer/supplier and user, with due consideration to the machine tool intended use.When the software compensation is used, this shall be stated in the test reports.It shall be noted that when software compensation is used, axes shall not be locked for test purposes.

43、4.9 Minimum toleranceWhen the tolerance for a geometric test is established for a measuring length different from that given in this International Standard, the tolerance can be determined by means of the law of proportionality (see ISO 230-1:2012, 4.1.2). It shall be taken into consideration that t

44、he minimum value of tolerance is 0,005 mm.4.10 Machining testMachining tests shall be made under finishing conditions.4 ISO 2015 All rights reservedBS ISO 1985:2015ISO 1985:2015(E)5 Geometric tests5.1 Linear axesObject G1Checking of straightness of the table movement (X-axis)a) in the vertical ZX-pl

45、ane (EZX), andb) in the horizontal XY-plane (EYX).Diagrama) b)XZYZTolerance Measured deviationsa)b)For a) and b)0,01 for measuring lengths up to 1 000For each 1 000 increase in length, add 0,01 to the preceding toleranceMaximum tolerance: 0,025Measuring instrumentsStraightness reference artefact, ga

46、uge blocks, and linear displacement sensorObservations and references to ISO 230-1:2012, 3.4.8, 8.2.2.1, and 8.2.3Mount the linear displacement sensor on the head, near the spindle.Adjust the straightness reference artefact to obtain similar readings at each end of the measuring length.Feed the X-ax

47、is through the measuring length and record the sensor readings.NOTE The fixture of the straightness reference artefact can affect the test result. ISO 2015 All rights reserved 5BS ISO 1985:2015ISO 1985:2015(E)Object G2Checking of straightness of the column movement (Y-axis) in the horizontal ZY-plan

48、e (EZY) (Only for machines having this movement)DiagramZYTolerance Measured deviations0,01 for measuring lengths up to 1 000For each 1 000 increase in length, add 0,01 to the preceding toleranceMaximum tolerance: 0,025Measuring instrumentsStraightness reference artefact, gauge blocks, and linear dis

49、placement sensorObservations and references to ISO 230-1:2012, 3.4.8, 8.2.2.1, and 8.2.3Mount the linear displacement sensor on the head, near the spindle.Adjust the straightness reference artefact to obtain similar readings at each end of the measuring length.Feed the Y-axis through the measuring length and record the sensor readings.6 ISO 2015 All rights reservedBS ISO 1985:2015ISO 1985:2015(E)Object G3Checking of straightness of the vertical movement of the wheelhead (Z-axis)a) in the vertical