BS ISO 20140-1-2013 Automation systems and integration Evaluating energy efficiency and other factors of manufacturing systems that influence the environment Overview and general p.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS ISO 20140-1:2013Automation systems andintegration Evaluatingenergy efficiency and otherfactors of manufacturingsystems that influence theenvironmentPart 1: Overview and genera

2、l principlesBS ISO 20140-1:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 20140-1:2013.The UK participation in its preparation was entrusted to TechnicalCommittee AMT/5, Industrial architectures and integrationframeworks.A list of organizations represente

3、d on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2013. Published by BSI StandardsLimited 2013ISBN 978 0 580 70765

4、0ICS 25.040.01Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 April 2013.Amendments issued since publicationDate Text affectedBS ISO 20140-1:2013 ISO 2013Automa

5、tion systems and integration Evaluating energy efficiency and other factors of manufacturing systems that influence the environment Part 1: Overview and general principlesSystmes dautomatisation et intgration valuation de lefficacit nergtique et autres facteurs de fabrication des systmes qui influen

6、cent lenvironnement Partie 1: Aperu et principes gnrauxINTERNATIONAL STANDARDISO20140-1First edition2013-05-01Reference numberISO 20140-1:2013(E)BS ISO 20140-1:2013ISO 20140-1:2013(E)ii ISO 2013 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2013All rights reserved. Unless otherwise specified,

7、no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs mem

8、ber body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 20140-1:2013ISO 20140-1:2013(E) ISO 2013 All rights reserved iiiContents PageForeword ivIntrod

9、uction v1 Scope . 12 Normative references 13 Terms, definitions and abbreviated terms 13.1 Terms and definitions . 23.2 Abbreviated terms . 74 Manufacturing system and its environmental influence evaluation 74.1 Product life cycle and manufacturing system life history 74.2 Manufacturing system hiera

10、rchical structure .104.3 Environmental influence evaluation . 115 Evaluation method of environmental influence .115.1 Methodology of environmental influence evaluation .115.2 Unit process of manufacturing process 125.3 Environmental influence . 145.4 Environmental index evaluation. 146 Evaluation pr

11、ocess of environmental influence .156.1 Evaluation process of environmental index 156.2 Aggregation process of environmental influence 166.3 Allocation/charge process of indirect/CRR influence .167 Data for environmental influence evaluation .177.1 General 177.2 Data categories for environmental inf

12、luence evaluation 177.3 Actual data in operation step . 187.4 Actual data in construction/reconfiguration and retirement step .187.5 Reference data 187.6 Environmental characteristics data (ECD) 197.7 Existing data standards 19Annex A (informative) Activity model of manufacturing system life history

13、 and its environmental influence .20Annex B (informative) Responsibility of organization with regard to environmental influence 29Annex C (informative) Use cases of ISO 20140 31Annex D (informative) Input to/output from unit process 33Annex E (informative) Conformance classes of ISO 20140 .34Annex F

14、 (informative) Structure of ISO 20140 36Bibliography .42BS ISO 20140-1:2013ISO 20140-1:2013(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried

15、 out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO

16、 collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different a

17、pproval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subj

18、ect of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name

19、used in this document is information given for the convenience of users and does not constitute an endorsement.The committee responsible for this document is ISO/TC 184, Automation systems and integration, Subcommittee SC 5, Interoperability, integration, and architectures for enterprise systems and

20、 automation applications.ISO 20140 consists of the following parts, under the general title Automation systems and integration Evaluating energy efficiency and other factors of manufacturing systems that influence the environment: Part 1: Overview and general principlesThe following parts are under

21、preparation: Part 2: Environmental index evaluation process Part 3: Environmental influence aggregation process Part 4: Allocation/charge process of indirect influence/construction, reconfiguration and retirement (CRR) influence Part 5: Environmental influence evaluation dataiv ISO 2013 All rights r

22、eservedBS ISO 20140-1:2013ISO 20140-1:2013(E)IntroductionThis part of ISO 20140 establishes an overview and general principles of a method for the assessment of environmental influence of manufacturing systems.ISO 20140 specifies a method for evaluating the energy efficiency of a manufacturing syste

23、m and other factors, e.g. energy consumption, waste and release, etc., that influence the environment. The evaluation method provides guidelines to analyse the usage of energy by the manufacturing system and the effects of the manufacturing system on the environment. ISO 20140 systematically evaluat

24、es the environmental influence through analysing the manufacturing activities and the manufacturing system.ISO 20140 is intended for discrete products/parts manufacturing systems, such as those used in forming, machining, painting, assembling, testing and other manufacturing processes in the product

25、ion of aircraft, automobile, electric appliances, machine tools and their components, and other similar products.The focused application domain of ISO 20140 is a manufacturing system that consists of the hierarchical structure built from individual manufacturing equipment, i.e. a work unit, a work c

26、entre, an area, and a factory. ISO 20140 provides evaluation methods for the influence on the environment, resulting from different manufacturing system configurations and from improvements of production management and individual manufacturing equipment operations.The evaluation method and underlyin

27、g concept of ISO 20140 can also be used as the foundation for the environmental influence evaluation for continuous processes and/or batch processes.ISO 20140 can be used for: benchmarking of environmental influence with a generic manufacturing system or between different manufacturing systems for p

28、roducing the same product, alternative studies of environmental influence for improving a current manufacturing process, reconfiguring a current manufacturing system/equipment, and designing a new manufacturing system, setting the top level target of environmental improvement and the breakdown to in

29、termediate systems, work units and individual manufacturing equipment, and improving the shop floor operations by visualizing the actual status of environmental influence.Expected users of ISO 20140 are:a) managers for environmental conditions in a factory, site and enterprise;b) engineers for proce

30、ss planning of products;c) planners and designers for manufacturing systems; andd) engineers and foremen that produce products by operating a manufacturing system.The structure of ISO 20140 and the relationships between parts are outlined in Annex F. ISO 2013 All rights reserved vBS ISO 20140-1:2013

31、BS ISO 20140-1:2013Automation systems and integration Evaluating energy efficiency and other factors of manufacturing systems that influence the environment Part 1: Overview and general principles1 ScopeThis part of ISO 20140 establishes an overview and general principles of a method for the assessm

32、ent of environmental influence of manufacturing systems.ISO 20140 specifies for the discrete products/parts manufacturing sectors a common foundation and methodology for energy efficiency and other factors of environmental influence evaluation, which enables sector specific methods to be applied in

33、characteristic situations.ISO 20140 enables an assessment to be made of the environmental influence of manufacturing processes, which can be used either to seek an overall reduction in negative influence or an increase in positive results.The evaluation method of ISO 20140 is applicable to the envir

34、onmental influence of a manufacturing system which consists of individual manufacturing equipment, and which is configured as a work unit, a work centre, an area or a factory.ISO 20140 specifies the requirements for the environmental influence data to be captured from the individual manufacturing eq

35、uipment, as the most granular data for aggregating along the manufacturing system hierarchy.NOTE The evaluation method and underlying concept of ISO 20140 can be used as the foundation for the environmental influence evaluation for a continuous process and/or a batch process, in common with a discre

36、te products/parts manufacturing process.The following are outside the scope of ISO 20140: the environmental influence evaluation methodology of systems outside the manufacturing system boundaries (e.g. other systems of the same site or other systems of the entire enterprise); the environmental influ

37、ence evaluation methodology to handle the complete product life cycle; the method and data for environmental evaluation which are specific to a particular industry sector, manufacturer, or machinery.2 Normative referencesThe following referenced documents, in whole or in part, are normatively refere

38、nced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 14040:2006, Environmental management Life cycle assessment Principles an

39、d framework3 Terms, definitions and abbreviated termsFor the purposes of this document, the following terms and definitions apply.INTERNATIONAL STANDARD ISO 20140-1:2013(E) ISO 2013 All rights reserved 1BS ISO 20140-1:2013ISO 20140-1:2013(E)3.1 Terms and definitions3.1.1actual production timeAPTtime

40、 during a work unit (3.1.46) production, which includes only the value adding functionsNote 1 to entry: Actual production time is described in ISO 22400-2:1), 5.1.3.6.3.1.2areaphysical, geographical or logical grouping of resource (3.1.39) determined by the site (3.1.41)EXAMPLE It can contain proces

41、s cells, production units, production lines, and storage zones.SOURCE: IEC 62264-1:2), 3.1.13.1.3construction, reconfiguration and retirement influenceCRR influenceenvironmental influence (3.1.14) of a manufacturing system at its life history steps of construction/ reconfiguration and retirement3.1.

42、4direct influenceenvironmental influence (3.1.14) resulting from actual product production by direct operation (3.1.5) of manufacturing equipment (3.1.29)3.1.5direct operationmode of manufacturing equipment (3.1.29) which performs value adding functions in actual product production3.1.6energyelectri

43、city, fuels, steam, heat, compressed air, and other like mediaSOURCE: ISO 50001:2011, 3.5, modified Notes have been deleted.3.1.7energy efficiencyratio or other quantitative relationship between an output of performance, service, goods or energy (3.1.6), and an input of energyEXAMPLE Conversion effi

44、ciency; energy required/energy used; output/input; theoretical energy used to operate/energy used to operate.SOURCE: ISO 50001:2011, 3.8, modified Note has been deleted.3.1.8enterpriseone or more organizations sharing a definite mission, goals, and objectives to offer an output such as a product or

45、serviceSOURCE: ISO 15704:2000, 3.61) To be published.2) To be published. (Revision of IEC 62264-1:2003)2 ISO 2013 All rights reservedBS ISO 20140-1:2013ISO 20140-1:2013(E)3.1.9environmentsurroundings in which an organization operates, including air, water, land, natural resources, flora, fauna, huma

46、ns, and their interrelationSOURCE: ISO 14001:2004, 3.5, modified Note has been deleted.3.1.10environmental aspectelement of an organizations activities or products or services that can interrelate with the environment (3.1.9)SOURCE: ISO 14001:2004, 3.6, modified Note has been deleted.3.1.11environme

47、ntal characteristics dataECDcharacteristics and/or performance specifications related to environmental aspect (3.1.10), both acquired by measurement and declared by the equipment suppliers3.1.12environmental impactany change to the environment (3.1.9), whether adverse or beneficial, wholly or partia

48、lly resulting from an organizations environmental aspects (3.1.10)SOURCE: ISO 14001:2004, 3.73.1.13environmental indexvalue that represents environmental efficiency and/or environmental influence related performance or characteristics3.1.14environmental influencechanges to the environment (3.1.9), w

49、hether adverse or beneficial, wholly or partially resulting from a manufacturing systems environmental aspects (3.1.10)SOURCE: ISO 14001:2004, 3.7, modified “Environmental impact”, “any change” and “organization” have been replaced by “environmental influence”, “changes” and “manufacturing system”.3.1.15environmental influence footprintsum of environmental influence (3.1.14) of a manufacturing system component as a product (3.1.35), used in the construction and reconfiguration step of a manufa