1、BS ISO 20860-2:2009ICS 43.040.10NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBRITISH STANDARDRoad vehicles 50 impedance radio frequency connection system interfacePart 2: Test proceduresThis British Standardwas published under theauthority of the StandardsPolicy and Strategy
2、Committee on 31 August2009 BSI 2009ISBN 978 0 580 60298 6Amendments/corrigenda issued since publicationDate CommentsBS ISO 20860-2:2009National forewordThis British Standard is the UK implementation of ISO 20860-2:2009.The UK participation in its preparation was entrusted to TechnicalCommittee AUE/9
3、 Automobile details and accessories.A list of organizations represented on this committee can be obtained onrequest to its secretary.This publication does not purport to include all the necessary provisionsof a contract. Users are responsible for its correct application.Compliance with a British St
4、andard cannot confer immunityfrom legal obligations.BS ISO 20860-2:2009Reference number ISO 20860-2:2009(E)ISO 2009INTERNATIONAL STANDARD ISO 20860-2First edition 2009-03-01Road vehicles 50 impedance radio frequency connection system interface Part 2: Test procedures Vhicules routiers Interface de s
5、ystme de connexion de radiofrquence dune impdance de 50 Partie 2: Mthodes dessai BS ISO 20860-2:2009ISO 20860-2:2009(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobes licensing policy, this file may be printed or viewed but shall not be edited unless the typef
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9、r mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.org Web
10、www.iso.org Published in Switzerland ii ISO 2009 All rights reservedBS ISO 20860-2:2009ISO 20860-2:2009(E) ISO 2009 All rights reserved iiiContents Page Foreword iv 1 Scope . 1 2 Normative references . 1 3 Terms, definitions and abbreviated terms . 1 3.1 Terms and definitions. 1 3.2 Abbreviated term
11、s 2 4 Principle. 2 5 Preparation of the test samples 2 5.1 Dimensional characteristics 2 5.2 Material characteristics 2 5.3 Making of the test samples 3 5.4 Quality test of the test samples. 3 5.5 Documentation of the test samples 3 6 Visual inspection 3 6.1 Purpose 3 6.2 Apparatus 3 6.3 Test sample
12、s . 3 6.4 Reference samples . 3 6.5 Procedure 3 6.6 Requirements 4 7 Connector electrical tests 4 7.1 General. 4 7.2 Contact resistance 4 7.3 Insulation resistance 5 7.4 Dielectric withstand voltage 5 7.5 Return loss (VSWR) 6 7.6 Insertion loss. 7 7.7 RF leakage (screening effectiveness). 8 8 Connec
13、tor mechanical tests 9 8.1 Gauge mechanical pull test . 9 8.2 Connector-connector mating/unmating force . 10 8.3 Polarization and coding feature effectiveness 10 8.4 Mechanical pull test 11 9 Environmental tests 13 9.1 Vibration/mechanical shock 13 9.2 Thermal shock. 15 9.3 Temperature/humidity cycl
14、ing. 16 9.4 High temperature exposure . 18 10 Test sequence plans. 19 Bibliography . 21 BS ISO 20860-2:2009ISO 20860-2:2009(E) iv ISO 2009 All rights reservedForeword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies).
15、The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-g
16、overnmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2
17、 The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a
18、vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 20860-2 was prepared by Technical Committee ISO/TC 22, Road vehicles. ISO 20860 consists of
19、 the following parts, under the general title Road vehicles 50 impedance radio frequency connection system interface: Part 1: Dimensions and electrical requirements Part 2: Test procedures BS ISO 20860-2:2009INTERNATIONAL STANDARD ISO 20860-2:2009(E) ISO 2009 All rights reserved 1Road vehicles 50 im
20、pedance radio frequency connection system interface Part 2: Test procedures 1 Scope This part of ISO 20860 specifies the tests for male and female connectors of the 50 impedance interface for radio frequency applications in road vehicles, and ensures communication to and within road vehicles. These
21、tests apply to all coaxial connectors for road vehicles with a 50 radio frequency interface in accordance with ISO 20860-1. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For unda
22、ted references, the latest edition of the referenced document (including any amendments) applies. ISO/TS 16949, Quality management systems Particular requirements for the application of ISO 9001:2000 for automotive production and relevant service part organizations ISO 20860-1, Road vehicles 50 impe
23、dance radio frequency connection system interface Part 1: Dimensions and electrical requirements IEC 60068-2-6, Environmental testing Part 2-6: Tests Test Fc: Vibration (sinusoidal) IEC 60068-2-27, Environmental testing Part 2-27: Tests Test Ea and guidance: Shock IEC 60169-10, Radio-frequency conne
24、ctors Part 10: R.F. coaxial connectors with inner diameter of outer conductor 3 mm (0,12 in) with snap-on coupling Characteristic impedence 50 ohms (Type SMB) 3 Terms, definitions and abbreviated terms 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in IS
25、O 20860-1 and the following apply. 3.1.1 adapter “Adap 1” Adap 1 apparatus consisting of a male ISO 20860-1 connector, mateable with a female ISO 20860-1 connector and on the other side with an SMA female connector BS ISO 20860-2:2009ISO 20860-2:2009(E) 2 ISO 2009 All rights reserved3.1.2 adapter “A
26、dap 2” Adap 2 apparatus consisting of a female ISO 20860-1 connector, mateable with a male ISO 20860-1 connector and on the other side with an SMA female connector 3.2 Abbreviated terms CT/A continuity totalizer/analyzer NWA network analyzer PC printed circuit RF radio frequency SMA subminiature ver
27、sion A VSWR voltage standing wave ratio 4 Principle Connectors in accordance with ISO 20860-1 need to be tested as one unit consisting of connector and cable. The cable itself and the quality of the application to the connector can impact the test results. Therefore, only those cables approved by th
28、e vehicle manufacturer and those tools and processes recommended by the connector manufacturer shall be used for the preparation of the test samples. These tools and processes should be as similar as possible to those used for the series production. This instruction shall be applied to PC boards as
29、appropriate, in the case of testing board mount connectors. The test procedures are not intended to test the samples beyond their limits of resilience. After the tests, the samples shall not show any damage due to the excessive loads applied. The condition of the test samples shall be the same as in
30、 regular production. The test samples shall not be specially prepared for the test procedures, apart from as specified in this part of ISO 20860. The test procedures are planned in such a way that the test samples shall pass through one test sequence. If the vehicle manufacturer so requests, the tes
31、t samples may be used for several test sequences. All individual requirements shall be fulfilled in that case as well. All test results, laboratory reports and calibration records shall be stored in a central file. Such storage shall be in accordance with established ISO/TS 16949 requirements. 5 Pre
32、paration of the test samples 5.1 Dimensional characteristics The part construction of the test samples shall conform to the dimensions, shape and detail attributes specified in ISO 20860-1 and as defined in the latest revision of the manufacturers applicable part drawing(s). 5.2 Material characteris
33、tics All material used in each test sample shall conform to the specifications in ISO 20860-1 and as defined in the latest revision of the manufacturers applicable part drawing(s). BS ISO 20860-2:2009ISO 20860-2:2009(E) ISO 2009 All rights reserved 35.3 Making of the test samples The quantity and de
34、tails relative to making the test cable assemblies are given in the corresponding test procedures. The length of the cable assembly is the distance between the two reference planes as defined in ISO 20860-1, with an accuracy of 3 mm. The test samples shall be marked so that they can be identified in
35、dividually during and after completion of each test sequence. 5.4 Quality test of the test samples All dimensions specified in ISO 20860-1 shall be tested by adequate means. It shall be ensured that the centre contact and the outer contact of the samples are continuously conductive. NOTE For proof o
36、f conductivity, flexible contact parts can be touched, but it is advisable not to expose them to a mating cycle. 5.5 Documentation of the test samples Each single test cable shall be appropriately identified with a unique label, so that test data can be recorded and retained for evidence. 6 Visual i
37、nspection 6.1 Purpose This test shall be used to document the physical appearance of the test samples. A comparison shall then be made with other test samples. In most cases, examinations shall be carried out by a person with normal or corrected vision and normal colour sensitivity, under cool white
38、 fluorescent lighting. Conformity with RAL colours shall be proven by comparison with the RAL colour table (see Reference 1). An identical match is not required, but there shall be clear identification with the intended colour. 6.2 Apparatus 6.2.1 Magnification apparatus 20-times (as required). 6.2.
39、2 Camera, digital camera or video recorder. 6.2.3 RAL colour table or RAL-K5 reference kit (see Reference 1). 6.3 Test samples The visual inspection shall be part of all test procedures. All test samples shall be inspected before and after testing. The cables and connectors that belong to the test a
40、pparatus shall be inspected and documented. 6.4 Reference samples An additional and appropriately identified untested sample from each test group shall be retained for post-test physical comparisons. Alternatively, photographs and/or videos are encouraged as a more complete means of documentation in
41、stead of the extra sample. 6.5 Procedure Visually inspect each test specimen prior to testing and/or conditioning. Any manufacturing or material defects such as cracks, tarnishing, flash, etc. shall be documented. Special attention shall be paid to contact areas and locking mechanisms. BS ISO 20860-
42、2:2009ISO 20860-2:2009(E) 4 ISO 2009 All rights reservedRecord in detail the condition of the samples before and after the test procedures and document any differences that may occur. 6.6 Requirements No deviations which may affect the electrical or mechanical performance of the samples, or degrade
43、the long term performance of the samples, shall be allowed. 7 Connector electrical tests 7.1 General Perform the tests in accordance with the corresponding test sequence plans in Clause 10. For each sequential test, the same test samples shall be used. 7.2 Contact resistance 7.2.1 Purpose This test,
44、 which conforms to IEC 60512-2-1, determines the electrical resistance of both the outer conductor crimps and corresponding contact interface and the inner conductor crimps and corresponding contact interface. 7.2.2 Apparatus 7.2.2.1 A micro-ohmmeter, which limits the open circuit voltage to 20 mV a
45、nd limits the current applied to 100 mA. 7.2.3 Test samples Ten sample test cables, each 100 mm cable dielectric length, with a female connector in accordance with ISO 20860-1 on one end and a male SMA connector on the other end. Ten sample test cables, each 100 mm cable dielectric length, with a ma
46、le connector in accordance with ISO 20860-1 on one end and a male SMA connector on the other end. 7.2.4 Reference samples Three reference cable assemblies, each 200 mm in length, minus the equivalent length of the mated ISO 20860-1 connectors, with male SMA connectors on both ends. 7.2.5 Procedure M
47、ate two sample cable assemblies. The SMA connectors on the remaining ends shall be connected in an adequate way to the test apparatus. The resistance of the whole cable length between the SMA connectors shall be determined for the centre conductor and for the outer conductor. The same measurement sh
48、all be carried out for the reference sample cable assemblies in order to determine the average resistance of the SMA connectors and the cable itself. This resistance shall be deducted from the resulting resistance of the cable assemblies with the two test sample connectors. 7.2.6 Requirements The to
49、tal contact resistance of both the inner conductor and the outer conductor shall be in accordance with ISO 20860-1. BS ISO 20860-2:2009ISO 20860-2:2009(E) ISO 2009 All rights reserved 57.3 Insulation resistance 7.3.1 Purpose This test, which conforms to IEC 60512-3-1, Method A, verifies that the electrical resistance between the centre contact and the outer contact will prevent detrimental electrical conductivity. 7.3.2 Apparatus 7.3.2.1 A megohmmeter, capable of detecting 25 A or les
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