BS ISO 20958-2013 Condition monitoring and diagnostics of machine systems Electrical signature analysis of three-phase induction motors《机械系统的状态监控和诊断 三相感应电动机的电子署名分析》.pdf

1、BSI Standards PublicationBS ISO 20958:2013Condition monitoring anddiagnostics of machine systems Electrical signature analysisof three-phase inductionmotorsBS ISO 20958:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 20958:2013. The UK participation in its

2、 preparation was entrusted to TechnicalCommittee GME/21/7, Mechanical vibration, shock and condition monitoring - Condition monitoring.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all the necessary prov

3、isions of a contract. Users are responsible for its correct application. The British Standards Institution 2013.Published by BSI Standards Limited 2013ISBN 978 0 580 74790 8ICS 17.160; 29.160.30Compliance with a British Standard cannot confer immunity from legal obligations.This British Standard was

4、 published under the authority of the Standards Policy and Strategy Committee on 31 August 2013.Amendments/corrigenda issued since publicationDate T e x t a f f e c t e dBS ISO 20958:2013 ISO 2013Condition monitoring and diagnostics of machine systems Electrical signature analysis of three-phase ind

5、uction motorsSurveillance et diagnostic des systmes de machines Analyse de la signature lectrique des moteurs triphass inductionINTERNATIONAL STANDARDISO20958First edition2013-08-15Reference numberISO 20958:2013(E)BS ISO 20958:2013ISO 20958:2013(E)ii ISO 2013 All rights reservedCOPYRIGHT PROTECTED D

6、OCUMENT ISO 2013All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission

7、can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 20958:2013ISO 20958:2013(E) I

8、SO 2013 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Electrical signature analysis of three-phase induction motors . 24.1 General . 24.2 Stator current analysis . 24.3 Electrical current, voltage, and power analysis .104

9、.4 Magnetic flux analysis 124.5 Partial discharge analysis . 134.6 Electromagnetic interference testing . 184.7 Rotor current analysis . 204.8 Shaft voltage analysis . 20Annex A (informative) Parks vector approach .21Bibliography .23BS ISO 20958:2013ISO 20958:2013(E)ForewordISO (the International Or

10、ganization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been establ

11、ished has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardizati

12、on.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with

13、the editorial rules of the ISO/IEC Directives, Part 2, www.iso.org/directives.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent r

14、ights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received, www.iso.org/patents.Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.The committee

15、responsible for this document is ISO/TC 108, Mechanical vibration, shock and condition monitoring, Subcommittee SC 5, Condition monitoring and diagnostics of machine systems.iv ISO 2013 All rights reservedBS ISO 20958:2013ISO 20958:2013(E)IntroductionThis International Standard provides guidance for

16、 online condition monitoring and diagnostics of machines in the field of electrical signature analysis of three-phase induction motors.In order to clarify the situation and direct attention towards the latest developments in this field, this International Standard presents an overview of well-establ

17、ished condition monitoring techniques, together with an indication of some which are expected to be less well known. ISO 2013 All rights reserved vBS ISO 20958:2013BS ISO 20958:2013Condition monitoring and diagnostics of machine systems Electrical signature analysis of three-phase induction motors1

18、ScopeThis International Standard sets out guidelines for the online techniques recommended for the purposes of condition monitoring and diagnostics of machines, based on electrical signature analysis. This International Standard is applicable to three-phase induction motors.2 Normative referencesThe

19、 following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 13372,

20、Condition monitoring and diagnostics of machines Vocabulary3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 13372 and the following apply.3.1current analysisanalysis of the three supply currents to a motor for magnitude, balance, and harmonic content3.

21、2current signature analysisspectral analysis performed on the line current to the motor to determine if there are currents at specific frequencies that can indicate component defectsNote 1 to entry: Traditionally, this has been focused on a single phase, but newer techniques such as Parks vector and

22、 voltage and current systems that analyse all three phases simultaneously can provide additional information.3.3induction motorasynchronous AC machine that comprises a magnetic circuit interlinked with two electric circuits or sets of circuits rotating with respect to each other and in which power i

23、s transferred from one circuit to another by electromagnetic inductionNote 1 to entry: There are two basic types: squirrel-cage (SCI) and wound-rotor induction motors.3.4squirrel-cage induction motorinduction motor in which the secondary circuit consists of usually un-insulated rotor bars in core sl

24、ots shorted together by end rings connected to both ends of each barNote 1 to entry: The most common bar and end ring materials are copper, aluminium, or alloys of these materials.INTERNATIONAL STANDARD ISO 20958:2013(E) ISO 2013 All rights reserved 1BS ISO 20958:2013ISO 20958:2013(E)3.5wound-rotor

25、motorinduction motor in which the secondary circuit consists of polyphase windings made from insulated multi-turn coils, with each winding phase connected to a slip ringNote 1 to entry: Control of stator and rotor current during starting and motor torque and speed during running is achieved by conne

26、cting external resistances, or a solid-state converter to each rotor winding phase by means of slip rings and brushes.Note 2 to entry: This type of motor is also known as a slip-ring induction motor.4 Electrical signature analysis of three-phase induction motors4.1 GeneralThe vast majority of motors

27、 used in industry are induction machines.Reliability surveys show that the most vulnerable parts of an induction motor are the bearings, the stator winding and core pack, and the rotor cage winding.There is a lot of published material about a group of monitoring and diagnostic techniques, collective

28、ly referred to as electrical signature analysis, that can be used for condition monitoring of induction motors. In general, these techniques are based on the analysis either of signals available at the motor terminals or obtained through appropriate transducers fitted to the structure. Several of th

29、ese techniques are presented in 4.2 to 4.8.The purpose of condition monitoring applied to three-phase induction motors is to assess the integrity of the motor and to provide early warning of possible faults. As an aid to this end, it is possible to obtain information about the health and integrity o

30、f an induction motor through analysis of its electrical signature. The variations in electric current, voltage, and power can equally be caused by the driven equipment, not just the motor; hence, the requirements of this International Standard, and electrical signature analysis, also apply to assess

31、ing the mechanical condition of the driven equipment.If a motor is supplied from a variable voltage and frequency converter, care must be taken to account for current and voltage components in the output of such devices that could be misdiagnosed as resulting from motor defects. For techniques such

32、as stator current analysis (4.2) and partial discharge (PD) analysis (4.5), it is advisable to lock the converter frequency and voltage while performing these tests.4.2 Stator current analysis4.2.1 GeneralStator current analysis refers to measurements of the stator current. However, as the stator cu

33、rrent is also affected by air gap fluxes and the rotor current, stator current analysis is capable of detecting problems in the rotor and the driven equipment.4.2.2 Spectral analysisCurrent signature analysis (CSA) has the capability of detecting the following problems in squirrel-cage and wound-rot

34、or induction motors, where applicable: cracked rotor bars; cast rotor windings with large internal voids; broken bar-to-short circuit ring connections; cracked short circuit rings;2 ISO 2013 All rights reservedBS ISO 20958:2013ISO 20958:2013(E) excessive air gap eccentricity; rolling element bearing

35、 defects; coupling misalignment; stator winding shorted turns; problems in the driven equipment.From this list, the most significant and damaging of these are rotor cage winding problems, eccentric air gaps, and rolling element bearing defects. Rolling element bearing defects are included since CSA

36、can identify these defects that may also be identified by vibration monitoring.Conventional CSA is done online at or close to normal full load. The current on one motor phase is analysed for its current frequency content by measuring it with a clip-on current transformer around a motor supply cable

37、(see Figure 1) or around the secondary side of a current transformer (CT) (see Figure 2). Newer approaches can analyse all three phases and also look at the relation between current and voltage.Care should be taken when interpreting the results of stator spectral analysis when the motor is driving a

38、 time-varying mechanical load since different phenomena can lead to similar characteristic frequencies showing up in the stator current. Some additional means of discriminating between the possible different causes may be required.4.2.3 Rotor cage defectsCSA monitoring has revolutionized the detecti

39、on of broken rotor bars and cracked short circuit rings in squirrel-cage induction (SCI) motor rotors. Specific frequencies in the current indicate the presence of defective rotor windings during normal operation of the motor. The detection of broken rotor bars by CSA can sometimes also be confirmed

40、 by bearing vibration analysis. References 19 and 27 independently pioneered current signature analysis in the late 1970s.In simple terms, the current flowing in the stator winding not only depends on the power supply and the impedance of the stator winding, but also includes current induced in the

41、stator winding by the magnetic field from the rotor. That is, the stator winding is a probe or “transducer” for problems in the rotor. The key issue is separating currents that flow through the stator to drive the rotor from the currents that the rotor induces back into the stator if there is a prob

42、lem. This separation is accomplished by measuring current components at frequencies other than power frequency, using a high-resolution frequency spectrum analyser.The additional frequency components, due to rotor defects, are seen as sidebands to the fundamental frequency component at frequencies g

43、iven by Formula (1):fksf=()121(1)wheres is the per unit rotor slip;f1is the fundamental supply frequency;k is 1, 2, 3, etc.The rotor currents in a cage winding produce an effective three-phase magnetic field, which has the same number of poles as the stator field, but is rotating at slip frequency w

44、ith respect to the rotating rotor. If rotor current asymmetry occurs, then there is a resultant backward (i.e. slower) rotating field at slip frequency with respect to the forward rotating rotor. Asymmetry results if one or more of the rotor bars is broken or there are breaks in a short circuit ring

45、 preventing current from flowing through them. It can be shown that this backward rotating field is actually rotating forwards at (1 2s) times synchronous speed with respect to the stationary stator winding. This induces currents in the stator ISO 2013 All rights reserved 3BS ISO 20958:2013ISO 20958

46、:2013(E)winding at a frequency of f1(1 2s), which is referred to as the lower twice slip frequency sideband due to broken bars. This current causes a cyclic variation of current that causes a rotor torque oscillation at twice slip frequency (2sf1) and a corresponding speed oscillation which is a fun

47、ction of drive inertia. This rotor speed oscillation creates an upper side band (Reference 21) current component at a frequency of f1(1 + 2s) that is enhanced by the third time harmonic flux. Broken rotor bars, therefore, result in current components being induced in the stator winding at frequencie

48、s given by Formula (2):ff ssb=()112 (2)Key1 phase lead 2 current probe, n23 squirrel-cage induction motorFigure 1 Squirrel-cage induction motor CSA measurement on phase lead4 ISO 2013 All rights reservedBS ISO 20958:2013ISO 20958:2013(E)Key1 phase lead 3 current probe, n22 current probe, n14 squirre

49、l-cage induction motorFigure 2 Squirrel-cage induction motor CSA measurement from CT secondaryCurrent components due to broken rotor bars that appear in a logarithmic amplitude versus frequency plot (such as that shown in Figure 3) as current components that are 2sf1removed from the fundamental 50 Hz or 60 Hz current component. It is important to note that if the rotor core has the same number of support spider arms as the number of stator winding poles, sidebands with the same frequencies as those from broken bars w