BS ISO 21172-1-2015 Gas cylinders Welded steel pressure drums up to 3 000 litres capacity for the transport of gases Design and construction Capacities up to 1 000 litres《气瓶 气体运输用容.pdf

1、BSI Standards PublicationBS ISO 21172-1:2015Gas cylinders Weldedsteel pressure drums up to3 000 litres capacity for thetransport of gases Designand constructionPart 1: Capacities up to 1 000 litresBS ISO 21172-1:2015 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of

2、ISO 21172-1:2015.The UK participation in its preparation was entrusted to TechnicalCommittee PVE/3/3, Gas containers - Transportable gas containers- Cylinder design, construction and testing at the time ofmanufacture.A list of organizations represented on this committee can beobtained on request to

3、its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The British Standards Institution 2015. Published by BSI StandardsLimited 2015ISBN 978 0 580 79173 4ICS 23.020.30Compliance with a British Standard

4、cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 30 April 2015.Amendments issued since publicationDate Text affectedBS ISO 21172-1:2015 ISO 2015Gas cylinders Welded steel pressure drums up to 3 000 l

5、itres capacity for the transport of gases Design and construction Part 1: Capacities up to 1 000 litresBouteilles gaz Fts souds de capacit infrieure ou gale 3000 litres destins au transport des gazes Partie 1: Capacit jusqu 1000 litresINTERNATIONAL STANDARDISO21172-1First edition2015-04-01Reference

6、numberISO 21172-1:2015(E)BS ISO 21172-1:2015ISO 21172-1:2015(E)ii ISO 2015 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2015All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanica

7、l, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20Tel. + 41 22 749 01 11Fax

8、+ 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 21172-1:2015ISO 21172-1:2015(E)Foreword vIntroduction vi1 Scope . 12 Normative references 13 Terms and definitions . 24 Inspection and testing 35 Materials . 35.1 General provisions . 35.1.1 Materials for the press

9、ure envelope . 35.1.2 The materials used for the drum . 35.1.3 All parts welded to the drum 35.1.4 Welding consumables 35.1.5 Conformance . 45.2 Heat treatment 46 Design 46.1 Design stress . 46.2 Design temperature 46.3 Calculation of thickness. 46.3.1 Cylindrical wall 46.3.2 Spherical shell 56.3.3

10、Dished ends 66.4 Minimum thickness for handling 96.5 Fittings 106.5.1 General. 106.5.2 Screwed fittings .106.5.3 Bolted connections 106.5.4 Protection of fittings 106.5.5 Fittings and valves protection . 116.5.6 Compensation of openings . 127 Lifting attachments and rolling bands 157.1 Vertical and

11、spherical drums . 157.2 Horizontal drums . 157.3 Rolling bands . 158 Manufacturing process Welding procedures 159 Fabrication .169.1 Shell sections . 169.2 Dished ends . 169.3 Cold pressed dished ends . 169.4 Hot pressed dished ends . 1610 Welded joints .1611 Surface finish of material .1612 Assembl

12、y 1712.1 Temporary attachments . 1712.2 Alignment of joints . 1712.3 Attachments and fittings . 1713 Weld defect repairs .1714 Construction and workmanship 1814.1 Thickness measurement 18 ISO 2015 All rights reserved iiiContents PageBS ISO 21172-1:2015ISO 21172-1:2015(E)14.2 Out of roundness 1814.3

13、Straightness 1815 Testing and examination .1815.1 Test plates . 1815.2 Provision of welded test plates 1915.3 Number of test specimens 1915.4 Mechanical tests 2015.4.1 Tensile tests .2015.4.2 Bend tests 2115.4.3 Impact test 2115.4.4 Macro examination .2115.5 Non-destructive examination of completed

14、welds .2215.5.1 General. 2215.5.2 Radiography/radioscopy . 2215.5.3 Rejection criteria 2215.6 Failure to meet test requirements . 2215.7 Lifting points 2216 Type approval procedure .2216.1 General requirements 2216.2 Type approval tests 2316.2.1 Prototype tests 2316.3 Manufacturing tests on each dru

15、m . 2416.3.1 Volume check .2416.3.2 Tare weight check 2416.3.3 Proof pressure test 2416.3.4 Pneumatic test 2416.3.5 Final inspection 2416.3.6 Tightness test .2517 Marking .2517.1 Drums 2517.2 Hot pressure welded drums . 2517.3 Pressure drums for very toxic gases (LC50less than 200 ppmV) 2517.4 Posit

16、ion and size of marking 2518 Certification 2518.1 Type approval . 2518.2 Manufacturing conformance 2519 Certificate 26Annex A (informative) Description and evaluation of manufacturing of a welded steel pressure drums at the time of visual inspection27Annex B (informative) Example of calculation note

17、 for determination of thickness for shell and dished end for pressure drums according to 6.4 .28Annex C (informative) Example of Approval certificate 34Annex D (informative) Hot pressure welded heads .37Annex E (normative) Manufacturing defects in welded steel pressure drums and rejection criteria 3

18、8Bibliography .40iv ISO 2015 All rights reservedBS ISO 21172-1:2015ISO 21172-1:2015(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out thr

19、ough ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collabo

20、rates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval

21、criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subjec

22、t of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade n

23、ame used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Techni

24、cal Barriers to Trade (TBT), see the following URL: Foreword Supplementary information .The committee responsible for this document is ISO/TC 58, Gas cylinders, Subcommittee SC 3, Cylinder design.ISO 21172 consists of the following parts, under the general title Gas cylinders Welded steel pressure d

25、rums up to 3000 l capacity for the transport of gases Design and construction: Part 1: Capacities up to 1 000 litresCapacities up to 3 000 litres will form the subjects of future Part 2. ISO 2015 All rights reserved vBS ISO 21172-1:2015ISO 21172-1:2015(E)IntroductionThe purpose of this part of ISO 2

26、1172 is to provide a specification for the design, manufacture, inspection, and approval of welded steel gas pressure drums.The specifications given are based on knowledge of and experience with, materials, design requirements, manufacturing processes, and control during manufacture of steel drums i

27、n common use in the countries of the participating members. Pressure drums is intended to be designed, manufactured, and closed so that during normal conditions of transport including the effects of handling, temperature, vibration, humidity, or pressure, there will be no release of dangerous goods

28、that would endanger public safety.This part of ISO 21172 is intended to be used under a variety of national and international regulatory regimes. Where there is any conflict between this International Standard and any applicable regulation, the regulation always takes precedence. This part of ISO 21

29、172 has been written so that it is suitable to be referenced in the UN Model Regulations.vi ISO 2015 All rights reservedBS ISO 21172-1:2015Gas cylinders Welded steel pressure drums up to 3 000 litres capacity for the transport of gases Design and construction Part 1: Capacities up to 1 000 litres1 S

30、copeThis part of ISO 21172 specifies the minimum requirements for the material, design, fabrication, construction and workmanship, inspection, and testing at manufacture of refillable welded steel gas pressure drums, hereafter referred to as drums, of volumes 150 l to 1 000 l and up to 300 bar test

31、pressure for compressed and liquefied gases. Only cylindrical and spherical containers are covered.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited a

32、pplies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 148, Steel Charpy impact test (V-notch)ISO 1106-1, Recommended practice for radiographic examination of fusion welded joints Part 1: Fusion welded butt joints in steel plates up to 50

33、 mm thickISO 2063, Thermal spraying Metallic and other inorganic coatings Zinc, aluminium and their alloysISO 3834-2, Quality requirements for fusion welding of metallic materials Part 2: Comprehensive quality requirementsISO 4136, Destructive tests on welds in metallic materials Transverse tensile

34、testISO 4978, Flat rolled steel products for welded gas cylindersISO 5817, Welding Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) Quality levels for imperfectionsISO 6892, Metallic materials Tensile testing at ambient temperatureISO 7438, Metallic materials

35、Bend testISO 9328-1, Steel flat products for pressure purposes Technical delivery conditions Part 1: General requirementsISO 9328-2, Steel flat products for pressure purposes Technical delivery conditions Part 2: Non-alloy and alloy steels with specified elevated temperature propertiesISO 9328-3, St

36、eel flat products for pressure purposes Technical delivery conditions Part 3: Weldable fine grain steels, normalizedISO 9328-4, Steel flat products for pressure purposes Technical delivery conditions Part 4: Nickel-alloy steels with specified low temperature propertiesINTERNATIONAL STANDARD ISO 2117

37、2-1:2015(E) ISO 2015 All rights reserved 1BS ISO 21172-1:2015ISO 21172-1:2015(E)ISO 9328-5, Steel flat products for pressure purposes Technical delivery conditions Part 5: Weldable fine grain steels, thermomechanically rolledISO 9606-1, Qualification testing of welders Fusion welding Part 1: SteelsI

38、SO 9712, Non-destructive testing Qualification and certification of NDT personnelISO 10920, Gas cylinders 25E taper thread for connection of valves to gas cylinders SpecificationISO 11114-1, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 1: Metallic materialsISO 1

39、1114-2, Gas cylinders Compatibility of cylinder and valve materials with gas contents Part 2: Non-metallic materialsISO 11114-4, Transportable gas cylinders Compatibility of cylinder and valve materials with gas contents Part 4: Test methods for selecting metallic materials resistant to hydrogen emb

40、rittlementISO 11116-1, Gas cylinders 17E taper thread for connection of valves to gas cylinders Part 1: SpecificationsISO 13769, Gas cylinders Stamp markingISO 15607, Specification and qualification of welding procedures for metallic materials General rulesISO 15613, Specification and qualification

41、of welding procedures for metallic materials Qualification based on pre-production welding testISO 15614-1, Steel welding procedure qualificationsISO 17637, Non-destructive testing of welds Visual testing of fusion-welded jointsISO 17638, Non-destructive testing of welds Magnetic particle testingEN

42、462-3, Non-destructive testing Image quality of radiographs Image quality classes for ferrous metalsASTM A285/ASTM A285M-03 (2007), Standard specification for pressure vessel plates, carbon steel, low and intermediate tensile strength3 Terms and definitionsFor the purposes of this document, the foll

43、owing terms and definitions apply.3.1yield strengthstress value corresponding to the lower yield strength, ReLor, for steels that do not exhibit a defined yield point, the 0,2 % proof strength, Rp0,2for carbon steels; and 1 % proof strength for austenitic stainless steels, Rp1,03.2normalizingheat tr

44、eatment given to the steel by heating to an uniform temperature above the upper critical point (AC3) of the steel and then cooled in a controlled atmosphere or still air3.3stress relievingheat treatment given to reduce the residual stresses of the steel3.4batchquantity of finished drums of a specifi

45、c type made to the same design, size, and material specifications; using the same welding procedures and heat-treated under the same conditions of temperature and duration2 ISO 2015 All rights reservedBS ISO 21172-1:2015ISO 21172-1:2015(E)3.5test pressurepressure applied to the drum after completion

46、 of all fabrication3.6finished drumdrum which is fully assembled and appropriately stamp marked, but without any external coatings3.7rolling bandscircumferential rings attached to the drum to protect it from external damage3.8hot pressure welding (forged)solid state joining of two metallic parts by

47、the application of heat and pressure4 Inspection and testingEvaluation of conformity should be performed in accordance with the regulations recognized by the country(ies) where the drums are intended to be used.To ensure that the drums conforms to the requirements of ISO 21172-1, they shall be subje

48、ct to inspection and testing in accordance with Clause 16 by an inspection body (hereafter referred to as “the inspector”) authorized by the applicable regulation.Equipment used for measurement, testing, and examination during production shall be maintained and calibrated within a documented quality

49、 management system.5 Materials5.1 General provisions5.1.1 Materials for the pressure envelopeMaterials for the pressure envelope shall conform to ISO 4978 or ISO 9328-1 to ISO 9328-4 for carbon steels and ISO 9328-5 for austenitic stainless steels and austeno-ferritics steels.For drums made using hot pressure welded heads according to Annex D, the materials shall conform to ASTM specification A285/285M, Grade A and have a minimum tensile streng