BS ISO 3730-2012 Shipbuilding and marine structures Mooring winches《造船和海上建筑物 系泊绞车》.pdf

1、raising standards worldwideNO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAWBSI Standards PublicationBS ISO 3730:2012Shipbuilding and marinestructures Mooring winchesBS ISO 3730:2012 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 3730:2012

2、.It supersedes BS 7471:1991, which is withdrawn. The UK participation in its preparation was entrusted to TechnicalCommittee SME/32/-/4, Ships and marine technology - Outfitting and deck machinery.A list of organizations represented on this committee can be obtained on request to its secretary.This

3、publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2012. Published by BSI Standards Limited 2012ISBN 978 0 580 72825 9 ICS 47.020.50 Compliance with a British Standard cannot confer

4、immunity from legal obligations.This British Standard was published under the authority of the Standards Policy and Strategy Committee on 30 November 2012.Amendments issued since publicationDate Text affectedBS ISO 3730:2012 ISO 2012Shipbuilding and marine structures Mooring winchesConstruction nava

5、le et structures maritimes Treuils damarrageINTERNATIONAL STANDARDISO 3730Third edition2012-10-15Reference numberISO 3730:2012(E)BS ISO 3730:2012ISO 3730:2012(E)ii ISO 2012 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2012All rights reserved. Unless otherwise specified, no part of this public

6、ation may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 2

7、0Tel. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 3730:2012ISO 3730:2012(E) ISO 2012 All rights reserved iiiContents PageForeword iv1 Scope 12 Normative references . 13 Terms and definitions . 14 Design and operation . 34.1 General requi

8、rements . 34.2 Material stresses . 44.3 Strength requirements . 44.4 Operating devices . 44.5 Brakes . 44.6 Drum design . 54.7 Auxiliary equipment 64.8 Drive equipment . 65 Performance specifications 65.1 Drum load 75.2 Holding load 75.3 Recovery load . 75.4 Rendering load . 75.5 Speeds 76 Acceptanc

9、e tests . 76.1 General . 76.2 Type test . 76.3 Individual test . 87 Designation system 97.1 Designation of product models . 97.2 Nameplate 97.3 Marking .10BS ISO 3730:2012ISO 3730:2012(E)ForewordISO (the International Organization for Standardization) is a worldwide federation of national standards

10、bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizat

11、ions, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.International Standards are drafted in accordance with the rules given in the

12、 ISO/IEC Directives, Part 2.The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of th

13、e member bodies casting a vote.Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights.ISO 3730 was prepared by Technical Committee ISO/TC 8, Ships and marine

14、 technology, Subcommittee SC 4, Outfitting and deck machinery.This third edition cancels and replaces the second edition (ISO 3730:1988), which has been technically revised.iv ISO 2012 All rights reservedBS ISO 3730:2012INTERNATIONAL STANDARD ISO 3730:2012(E)Shipbuilding and marine structures Moorin

15、g winches1 ScopeThis International Standard specifies requirements for the design, operation, performance and acceptance tests of automatic and non-automatic mooring winches, with hydraulic, electric or steam drive, which fulfil the functions of manoeuvring, holding and storing mooring ropes on a si

16、ngle drum.Such winches can also be used for warping purposes. See Table 1.Table 1 FunctionsOperationNon-automatic mooring winch Automatic mooring winchMooring On drumRope storing On drumTension-maintaining through brake On drumWarping Optional on warping-end or on drumTension-maintaining through aut

17、omatic deviceOn drum2 Normative referencesThe following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 2408

18、, Steel wire ropes for general purposes Minimum requirementsISO 3828, Shipbuilding and marine structures Deck machinery VocabularyISO 4413, Hydraulic fluid power General rules for the application of equipment to transmission and control systemsISO 6482, Shipbuilding Deck machinery Warping end profil

19、esISO 7825, Shipbuilding Deck machinery General requirementsIEC 60092 (all parts), Electrical installations in shipsIEC 60529, Degrees of protection provided by enclosures (IP Code)3 Terms and definitionsFor the purposes of this document, the terms and definitions given in ISO 3828 and the following

20、 apply. ISO 2012 All rights reserved 1BS ISO 3730:2012ISO 3730:2012(E)3.1right-hand winchwinch where the drum drive is on the right-hand side of the drum, in relation to an observer situated on the side of the motor, power supply or controllerNOTE See Figure 1.3.2left-hand winchwinch where the drum

21、drive is on the left-hand side of the drum, in relation to an observer situated on the side of the motor, power supply or controllerNOTE See Figure 1.3.3central winchwinch where the drum drive is between the two drumsNOTE See Figure 1.3.4single drum winchwinch where one drum is driven by drive equip

22、mentNOTE See Figure 1.3.5multiple drum winchwinch where two or more drums are driven by drive equipmentNOTE See Figure 1.2 ISO 2012 All rights reservedBS ISO 3730:2012ISO 3730:2012(E)Left-hand single drum winch Right-hand single drum winchLeft-hand multiple drum winch Right-hand multiple drum winchC

23、entral multiple drum winchFigure 1 Winch type diagram4 Design and operation4.1 General requirementsMooring winches shall meet the general requirements for deck equipment in ISO 7825 and the specific requirements given in 4.2 to 4.8.NOTE Attention is drawn to the existence of safety regulations in ce

24、rtain countries and organizations affecting winch controls. ISO 2012 All rights reserved 3BS ISO 3730:2012ISO 3730:2012(E)4.2 Material stressesThe winch manufacturer shall be responsible for determining the strength requirements of the component parts of the winch to withstand all loads of the respe

25、ctive nominal sizes of mooring winches, as specified in Table 2.4.3 Strength requirements4.3.1 Winch drum loadThe allowable calculated stresses of any affected part of the winch, based on simple elastic theory, shall not be greater than 0,4 times the upper yield strength (ReH) or the 0,2 % proof str

26、ength, non-proportional extension (RP0,2) of the material.4.3.2 Maximum torque of prime moverThe allowable stresses in the affected parts shall not be greater than 0,9 times the upper yield strength (ReH) or the 0,2 % proof strength, non-proportional extension (RP0,2) of the material.4.3.3 Winch hol

27、ding loadThe allowable calculated stresses of the affected parts shall not be greater than 0,9 times the upper yield strength (ReH) or the 0,2 % proof strength, non-proportional extension (RP0,2) of the material.4.3.4 Other requirementsRelated requirements of OCIMF should also be satisfied for moori

28、ng winches used in tankers.4.4 Operating devicesThe direction of motion of the operating devices shall be such that the rope is hauled-in by clockwise movement at a hand-wheel or crank handle or alternatively movement of a hand-lever towards the operator, and vice versa.If it has been agreed between

29、 the purchaser and manufacturer, the rope may be hauled in by anti-clockwise movement at a hand-wheel or crank handle.The direction of motion of the operating devices shall be clearly and permanently marked.Whatever the form of motive power, the operating devices shall, when under manual control, be

30、 arranged to return to the braking or stop position automatically, unless otherwise agreed between the purchaser and manufacturer.4.5 Brakes4.5.1 Automatic braking systemElectric winches shall be provided with an automatic braking system which operates when bringing the operating device to the stop

31、or braking position, and also when there is no power on the winch. The brake shall be capable of holding a load on the hawser of 1,5 times the drum load and of stopping the drum rotation from its maximum speed without suffering damage.For winches of hydraulic or steamdrive, when bringing the operati

32、ng device to the stop or braking position, and also when there is no power on the winch, the drum shall be capable of holding a load on the hawser of 1,25 times the drum load, and the movement of the rope shall be controlled within 1,0 m/min.4.5.2 Drum brakeAll drums shall be provided with a drum br

33、ake capable of maintaining the holding load specified in 5.2.4 ISO 2012 All rights reservedBS ISO 3730:2012ISO 3730:2012(E)For mooring winches used in tankers, the structure and performance of drum brakes should satisfy the requirements of OCIMF.For tankers, they should also satisfy the requirement

34、of OCIMF that each ship should reserve a complete set of brake test devices.4.6 Drum design4.6.1 Design rope4.6.1.1 Steel wire ropesFor design purposes, the drum shall be based on 636WS-IWRC or 641WS-IWRC steel rope manufactured from 1 770 N/mm2tensile grade wire in accordance with C.9 of ISO 2408.T

35、he above requirement does not preclude the use of other types of steel wire rope in service.4.6.1.2 Synthetic fibre ropesGeneral synthetic fibre ropes or high modulus synthetic fibre mooring lines may be used.4.6.2 Drum diameter4.6.2.1 Round strand wire ropesThe drum diameter shall be not less than

36、16 times the diameter of the rope.4.6.2.2 Synthetic fibre mooring linesThe drum diameter shall be not less than 6 times the diameter of the synthetic fibre mooring line.For high modulus synthetic fibres, the ratio of drum diameter and rope shall meet the requirements of the rope manufacturer.4.6.3 D

37、rum capacityDrum capacity shall be of two capacities, “normal” and “high”. The minimum length of design rope to be stored on normal-capacity drums is given in column 12 of Table 2. High-capacity drums shall store twice the length of rope of normal-capacity drums.4.6.4 Drum lengtha) The drum length o

38、f normal-capacity drums shall be such that the total length of the design rope can be accommodated in not more than five layers. If it has been agreed between the manufacturer and purchaser, the layers should be applicable to other layers.b) The drum length of high-capacity drums shall be such that

39、the total length of the design rope can be accommodated in not more than eight layers.c) The large loads should not be applied while more than four layers of rope are reeled on the drum, otherwise short life of rope will result; it is recommended that a split drum should be used, and the number of l

40、ayers on the storage section may be increased.d) The length of the working part of a split drum: for steel wire ropes and high modulus synthetic fibre ropes, the length of the working part of the drum shall be enough for winding of 10 turns; for general synthetic fibre ropes, it shall be enough for

41、winding of 5-6 turns.4.6.5 Drum flange height ISO 2012 All rights reserved 5BS ISO 3730:2012ISO 3730:2012(E)a) For steel wire ropes, when all the rope is reeled on a normal-capacity drum, the flange shall project at least 1,5 times the rope diameter above the outermost layer. For synthetic fibre rop

42、es, the flange shall project at least 1,0 time the rope diameter above the outermost layer.b) The flange height of high-capacity drums shall be such that the design rope above the outermost layer may be fully stored without projecting beyond the flanges.c) When calculating the drum length, layers of

43、 rope shall be superimposed directly upon each other without a half rope diameter offset between adjacent layers.4.6.6 Drum clutchThe clutch shall be mounted between the drum and drive equipment.4.7 Auxiliary equipment4.7.1 Rope guideAn automatic rope guide may be fitted on the mooring winches if pr

44、oposed by the purchaser.4.7.2 Warping-endsThe profile of warping-ends shall be in accordance with ISO 6482 and their diameter shall conform to the requirement of column 11 of Table 2.4.8 Drive equipment4.8.1 Electrical drives and control equipmentElectrical drives and control equipment shall conform

45、 to the requirements of IEC 60092. Deck-mounted enclosures shall conform to IEC 60529 IP56, or the grade of protection in line with the environment for installation and use of equipment.4.8.2 Hydraulic drives and control equipmentHydraulic drives and control equipment shall conform to the requiremen

46、ts of ISO 4413.4.8.3 Prime mover of winchesThe prime mover of winches shall meet the following conditions:a) Mooring winches shall be driven with an independent prime mover, and be able to control the hauling, veering and speed of the drum.b) Having the capacity of running for 30 min continuously un

47、der drum load at nominal mooring speed.c) Having an overload protector.d) Stalling load shall be not more than 50 % of the breaking strength of the design rope.5 Performance specificationsFor performance specifications of mooring winches, see Table 2.6 ISO 2012 All rights reservedBS ISO 3730:2012ISO

48、 3730:2012(E)5.1 Drum loadThe drum load shall be within 0,22 to 0,33 times the breaking strength of the design rope when operating at the corresponding nominal mooring speeds.5.2 Holding loadThe holding load shall be not less than 0,8 times the breaking strength of the design rope.5.3 Recovery loadT

49、he recovery load shall be not less than 0,5 times the drum load.5.4 Rendering loadThe rendering load shall be not more than 0,5 times the breaking strength of the design rope.5.5 Speeds5.5.1 Nominal mooring speedThe minimum design speed for the respective nominal sizes of mooring winches shall be in accordance with that specified in Table 2.5.5.2 Light-line speedThe minimum light-line speed for the respective nominal sizes of mooring winches shall be in accordance with that specified in Table 2.For some types and sea routes