BS ISO 4141-1-2006 Road vehicles - Multi-core connecting cables - Test methods and requirements for basic performance sheathed cables《道路车辆 多芯连接电缆 基本性能铠装电缆的试验方法和要求》.pdf

1、BRITISH STANDARD BS ISO 4141-1:2005 Road vehicles Multi-core connecting cables Part 1: Test methods and requirements for basic performance sheathed cables ICS 43.040.10 BS ISO 4141-1:2005 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 12 Jan

2、uary 2006 BSI 12 January 2006 ISBN 0 580 47025 3 National foreword This British Standard reproduces verbatim ISO 4141-1:2005 and implements it as the UK national standard. It supersedes BS AU 231:1989 which is withdrawn. The UK participation in its preparation was entrusted to Technical Committee AU

3、E/16, Electrical and electronic equipment, which has the responsibility to: aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international an

4、d European developments and promulgate them in the UK. A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international publications referred to in this document may be found in the BSI Catalogue u

5、nder the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct a

6、pplication. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, the ISO title page, pages ii to iv, pages 1 to 12, an inside back cover and a back cover. The BSI copyright notice

7、displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. Date Comments Reference number ISO 4141-1:2005(E)INTERNATIONAL STANDARD ISO 4141-1 Second edition 2005-09-15 Road vehicles Multi-core connecting cables Part 1: Test methods and requir

8、ements for basic performance sheathed cables Vhicules routiers Cbles de raccordement multiconducteurs Partie 1: Mthodes dessai et exigences pour les cbles gains performance de base BS ISO 4141-1:2005ii BS ISO 4141-1:2005iii Contents Page Foreword iv 1 Scope . 1 2 Normative references . 1 3 Terms and

9、 definitions. 2 4 General. 2 5 Dimensions 3 6 Electrical characteristics . 5 7 Mechanical characteristics 6 8 Low temperature characteristics 8 9 Resistance to abrasion. 9 10 Heat ageing 9 11 Resistance to chemicals 9 12 Resistance to flame propagation 11 13 Artificial weathering 11 Bibliography . 1

10、2 BS ISO 4141-1:2005 iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in

11、 a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commiss

12、ion (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical

13、committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall

14、not be held responsible for identifying any or all such patent rights. ISO 4141-1 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 3, Electrical and electronic equipment. This second edition cancels and replaces the first edition (ISO 4141-1:1998), which has been technic

15、ally revised. ISO 4141 consists of the following parts, under the general title Road vehicles Multi-core connecting cables: Part 1: Test methods and requirements for basic performance sheathed cables Part 2: Test methods and requirements for high-performance sheathed cables Part 3: Construction, dim

16、ensions and marking of unscreened sheathed low-voltage cables Part 4: Articulation test method and requirements for coiled cable assemblies 1 Road vehicles Multi-core connecting cables Part 1: Test methods and requirements for basic performance sheathed cables 1 Scope This part of ISO 4141 specifies

17、 the test methods and requirements of basic performance multi-core sheathed cables for the connection of towing and towed vehicles, suitable for a temperature range of 40 C to +85 C. 2 Normative references The following referenced documents are indispensable for the application of this document. For

18、 dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 1817, Rubber, vulcanised Determination of the effect of liquids ISO 4141-3 Road vehicles Multi-core connecting cables Part 3: Construction,

19、 dimensions and marking of unscreened sheathed low-voltage cables ISO 4892-2, Plastics Methods of exposure to laboratory light sources Part 2: Xenon-arc sources ISO 4892-4, Plastics Methods of exposure to laboratory light sources Part 4: Open-flame carbon-arc lamps ISO 6722, Road vehicles 60 V and 6

20、00 V single-core cables Dimensions, test methods and requirements ISO 7638-1, Road vehicles Connectors for the electrical connection of towing and towed vehicles Part 1: Connectors for braking systems and running gear of vehicles with 24 V nominal supply voltage ISO 7638-2, Road vehicles Connectors

21、for the electrical connection of towing and towed vehicles Part 2: Connectors for braking systems and running gear of vehicles with 12 V nominal supply voltage ISO 12098, Road vehicles Connectors for the electrical connection of towing and towed vehicles 15-pole connector for vehicles with 24 V nomi

22、nal supply voltage ISO 14572, Road vehicles Round, screened and unscreened, 60 V and 600 V multi-core sheathed cables Test methods and requirements for basic and high performance cables ISO/PAS 16553, Road vehicles Data cables Test methods and requirements IEC 60811-1-1, Common test methods for insu

23、lating and sheathing materials of electric cables and optical cables Part 1-1: Methods for general application Measurement of thickness and overall dimensions Tests for determining the mechanical properties BS ISO 4141-1:20052 EN 14214, Automotive fuels Fatty acid methyl esters (FAME) for diesel eng

24、ines Requirements and test methods DIN V 70070, Diesel engines NO x -reduction additives AUS 32 Requirements and test methods 3 Terms and definitions For the purposes of this document, the terms and definitions given in ISO 6722 and the following apply. 3.1 basic performance cable meeting basic requ

25、irements for general automotive applications 3.2 screen conductive material intended to reduce the penetration and/or radiation of a varying electromagnetic field into an assigned region 3.3 unscreened absence of a screen 3.4 core an assembly comprising a conductor with its own insulation (and scree

26、ns, if there are any) 4 General Single core identification shall conform to ISO 4141-3. The single components of multi-core sheathed cables shall comply with ISO 6722 for single cores, and with ISO/PAS 16553 for data cables, with the exception of the capacitance test of unscreened twisted pair cores

27、 for which 6.3 shall apply. The general test conditions and the ovens used shall be in accordance with ISO 6722. If a visual examination is required, the sheath shall be smooth, even and free from surface imperfections, e.g. lumps, voids and particles. The test sequence for each sample group shall b

28、e in accordance with Table 1. (Sequences are indicated with an “X”, ordered from top to bottom.) BS ISO 4141-1:2005 3 Table 1 Test sequences and requirements Test Test sample group / sequence SubclauseA BCDEFGHI J K L M N O PQR Visual examination 4 X XXXXXXXXX X X X X X XXX Outside cable diameter 5.

29、1 X Ovality 5.2 X Thickness of the sheath 5.3 X Lay length 5.4 X Continuity 6.1 X Withstand voltage 6.2 X X X X Cyclic bending 7.3 X Winding 8.1 X Impact 8.2 X Long-term ageing 10.1 X Short-term ageing 10.2 X Visual examination 4 X XX X X Withstand voltage 6.2 X X X X Capacitance 6.3 X Pressure at h

30、igh temperature 7.1 X Adhesion of the sheath 7.2 X Resistance to abrasion 9 X Fluid compatibility of the sheath 11.1 X Durability of sheath marking 11.2 X Resistance to ozone 11.3 X Resistance to flame propagation 12 X Artificial weathering 13 X Visual examination 4 X X X XXX5 Dimensions 5.1 Outside

31、 cable diameter 5.1.1 Test sample Prepare a test sample of 600 mm length. 5.1.2 Apparatus See ISO 6722. BS ISO 4141-1:20054 5.1.3 Procedure Determine the maximum and minimum outside cable diameter by taking three sets of measurements separated by 200 mm and recording the highest (d max ) and lowest

32、(d min ) values of the measurements at each of the three positions. 5.1.4 Requirement Each diameter measured shall be between the limits agreed between customer and supplier for the cable under test, which shall be within the limits according to ISO 4141-3. 5.2 Ovality 5.2.1 Test sample and apparatu

33、s Use the measurements of 5.1. 5.2.2 Procedure Calculate the ovality, for each set of measurements, as follows: max min max min Ovality (%) 100 0,5( ) dd dd = +5.2.3 Requirement Each ovality calculated shall be within the limits, as specified in ISO 4141-3. 5.3 Thickness of the sheath 5.3.1 Test sam

34、ples, apparatus, procedure See ISO 6722, insulation thickness. 5.3.2 Requirement Each value measured shall not be less than the minimum wall thickness, as specified in ISO 4141-3. 5.4 Lay length 5.4.1 General This test is intended for twisted pair cores only. 5.4.2 Test samples Prepare a test sample

35、 of 1 000 mm length. 5.4.3 Apparatus Use a measuring device with an accuracy of 1 mm. BS ISO 4141-1:2005 5 5.4.4 Procedure Remove (500 25) mm of the sheath without allowing the ends to untwist. Fasten the test sample at its ends. Measure the length over five consecutive lays, where one lay is the ax

36、ial length of one complete turn of the helix of a core in the twisted pair. 5.4.5 Requirement The length measured shall not exceed 250 mm for five lays. 6 Electrical characteristics 6.1 Continuity See ISO 14572. 6.2 Withstand voltage See ISO 14572. 6.3 Capacitance 6.3.1 General This test is intended

37、 for unscreened twisted pair cores used for data communication only. 6.3.2 Test samples Prepare a test sample of 5 m length, remove 50 mm of sheath from one end and remove 12 mm of insulation from each of the cores. 6.3.3 Apparatus Use a standard capacitance measuring device with alternating current

38、 and a frequency of 1 kHz. 6.3.4 Procedure Cores a and b are cores for data transmission of the connecting cable, e.g. cores 6 and 7 of a cable in accordance with ISO 7638-1 or ISO 7638-2, or cores 14 and 15 of a cable in accordance with ISO 12098. Subject cores a and b to the two different capacita

39、nce measurements A and B, as described below (see also Figure 1). Measurement A: Short circuit cores a and b. Set the short-circuit bridge at that cable end, where the measuring device is connected. Measure the capacitance C Abetween these cores and all other cores connected in parallel. The measure

40、d value is: C A= 2 C i (1a) C i= C A (1b) Measurement B: Remove the short circuit between core a and core b. Measure the capacitance C Bbetween core a and core b. The measured value is: C B= C d+ 1/2 C i (2a) C d= C B 1/2 C i(2b) BS ISO 4141-1:20056 Measurement A (C A ) Measurement B (C B ) Key 1 Co

41、re a 2 Core b 3 all other cores connected in parallel Figure 1 Capacitance measurement 6.3.5 Requirements The capacitance per length shall not exceed the values given in Table 2 for: C i : capacitance between each data core and all other cores connected in parallel; C d : capacitance between the dat

42、a cores; and C bus : bus capacitance, C bus= C i+ 2 C d= 2 C B . Table 2 Maximum capacitance per length Cable C iC dC busUncoiled cable 100 pF/m 50 pF/m 160 pF/m Coiled cable 170 pF/m 85 pF/m 270 pF/m NOTE C busis the determinant value. For C iand C dseparately, the maximum values given in the table

43、 are allowed. However, because C bus= C i+ 2 C d , the maximum value for C busrestricts the allowed values for C iand C d . 7 Mechanical characteristics 7.1 Pressure test at high temperature The requirements for basic performance cables in ISO 14572 shall apply. 7.2 Adhesion of the sheath See ISO 14

44、572. BS ISO 4141-1:2005 7 7.3 Cyclic bending 7.3.1 General This test applies to uncoiled cables only. 7.3.2 Test samples Take two test samples of 600 mm length from points separated by at least 1 m. 7.3.3 Apparatus The apparatus shall be similar to the one shown in Figure 2. Any apparatus is accepta

45、ble as long as it meets the following requirements: R = 40 mm; a force F = 50 N; a fixture that bends the test sample 90 at a rate of 15 cycles/min; if a mass is used, a guide may be applied to stop the mass from swinging; and conductor breakage shall be monitored by applying a current (5 0,5) A to

46、all conductors during the entire test phase. If breakage occurs, the test procedure shall stop automatically. Dimensions in millimetres Key acycle (90 to each side) 1 pivot 3 fixed guide (optional) 2 cable 4 force F Figure 2 Apparatus for cyclic bending BS ISO 4141-1:20058 7.3.4 Procedure Mount the

47、test sample with one end attached to the flexing member and the other end loaded by the force F. Flex the test sample for 5 000 cycles at a speed of 15 cycles/min. 7.3.5 Requirement No conductor shall break during the test. The samples shall show no cracks when inspected visually. If the samples mee

48、t this requirement, perform the tests specified in 6.2. 8 Low temperature characteristics 8.1 Winding 8.1.1 Test sample See ISO 6722. Remove 100 mm of sheath from one end of the cable and remove 25 mm of insulation from each core. 8.1.2 Apparatus See ISO 6722. A freezing chamber at (40 2) C shall be used. The mandrel shall have a diameter of 80 mm and the mass shall be 20 kg. Key 1 mandrel 2 test sample(s) 3 mass(es) Figure 3 Apparatus for winding BS ISO 4141-1:2005