BS ISO 4548-13-2013 Methods of test for full-flow lubricating oil filters for internal combustion engines Static burst pressure test for composite filter housings《内燃机用完全流通润滑油过滤器的试验.pdf

1、BSI Standards PublicationBS ISO 4548-13:2013Methods of test for full-flow lubricating oil filters forinternal combustion enginesPart 13: Static burst pressure test forcomposite filter housingsBS ISO 4548-13:2013 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 4

2、548-13:2013. The UK participation in its preparation was entrusted to TechnicalCommittee MCE/21/6, Filters for volatile liquid fuels and lubricating oils.A list of organizations represented on this committee can be obtained on request to its secretary.This publication does not purport to include all

3、 the necessary provisions of a contract. Users are responsible for its correct application. The British Standards Institution 2013. Published by BSI Standards Limited 2013ISBN 978 0 580 76652 7 ICS 27.020 Compliance with a British Standard cannot confer immunity from legal obligations.This British S

4、tandard was published under the authority of the Standards Policy and Strategy Committee on 31 October 2013.Amendments issued since publicationDate T e x t a f f e c t e dBS ISO 4548-13:2013 ISO 2013Methods of test for full-flow lubricating oil filters for internal combustion engines Part 13: Static

5、 burst pressure test for composite filter housingsMthodes dessai des filtres huile de lubrification passage intgral pour moteurs combustion interne Partie 13: Essai dclatement la pression statique pour les corps de filtre pressuriss base de matriaux compositesINTERNATIONAL STANDARDISO4548-13First ed

6、ition2013-09-01Reference numberISO 4548-13:2013(E)BS ISO 4548-13:2013ISO 4548-13:2013(E)ii ISO 2013 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2013All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means

7、, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCase postale 56 CH-1211 Geneva 20T

8、el. + 41 22 749 01 11Fax + 41 22 749 09 47E-mail copyrightiso.orgWeb www.iso.orgPublished in SwitzerlandBS ISO 4548-13:2013ISO 4548-13:2013(E) ISO 2013 All rights reserved iiiContents PageForeword ivIntroduction v1 Scope . 12 Normative references 13 Terms and definitions . 14 Test rig . 15 Test liqu

9、id 26 Preparation and test procedure . 26.1 Verification that filters meet technical requirements . 26.2 Determination of the filter failing pressure . 37 Test report . 3Bibliography 5BS ISO 4548-13:2013ISO 4548-13:2013(E)ForewordISO (the International Organization for Standardization) is a worldwid

10、e federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that

11、 committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedures used to develop this docume

12、nt and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the ISO/IEC Directives

13、, Part 2. www.iso.org/directivesAttention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights identified during the development of the

14、 document will be in the Introduction and/or on the ISO list of patent declarations received. www.iso.org/patentsAny trade name used in this document is information given for the convenience of users and does not constitute an endorsement.The committee responsible for this document is ISO/TC 70, Int

15、ernal combustion engines, Subcommittee SC 7, Tests for lubricating oil filters.ISO 4548 consists of the following parts, under the general title Methods of test for full-flow lubricating oil filters for internal combustion engines: Part 1: Differential pressure/flow characteristics Part 2: Element b

16、y-pass valve characteristics Part 3: Resistance to high differential pressure and to elevated temperature Part 4: Initial particle retention efficiency, life and cumulative efficiency (gravimetric method) Part 5: Cold start simulation and hydraulic pulse durability test Part 6: Static burst pressure

17、 test Part 7: Vibration fatigue test Part 8:1)Inlet anti-drain valve test Part 9: Inlet and outlet anti-drain valve tests Part 11:2)Self-cleaning filters Part 12: Filtration efficiency using particle counting, and contaminant retention capacity Part 13: Static burst pressure test for composite filte

18、r housingsThe following parts are under preparation: Part 14: Cold start simulation and hydraulic pulse durability for composite filter housings Part 15: Vibration fatigue test for composite filter housings1) Withdrawn.2) Withdrawn.iv ISO 2013 All rights reservedBS ISO 4548-13:2013ISO 4548-13:2013(E

19、)IntroductionISO 4548 (all parts) establishes standard test procedures for measuring the performance of full-flow lubricating oil filters for internal combustion engines. The series has been prepared in separate parts, each part relating to a particular performance characteristic.Together the tests

20、provide the information necessary to assess the characteristics of a filter, but if agreed between the purchaser and the manufacturer, the tests can be conducted separately. This part of ISO 4548 deals with filter modules made of composite materials for internal combustion engines in terms of static

21、 burst pressure. ISO 2013 All rights reserved vBS ISO 4548-13:2013BS ISO 4548-13:2013Methods of test for full-flow lubricating oil filters for internal combustion engines Part 13: Static burst pressure test for composite filter housings1 ScopeThis part of ISO 4548 specifies a method of testing full-

22、flow lubricating oil filters for internal combustion engines to determine their ability to withstand a static pressure objective at high and cold temperatures and to determine their burst pressure and the failure mode.It applies to all oil filters, for example spin-on ones and filters made of temper

23、ature sensitive materials.It applies to new filters and filters returned from endurance tests.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applie

24、s. For undated references, the latest edition of the referenced document (including any amendments) applies.ISO 4548-1, Methods of test for full-flow lubricating oil filters for internal combustion engines Part 1: Differential pressure/flow characteristics3 Terms and definitionsFor the purposes of t

25、his document, the terms and definitions given in ISO 4548-1 apply.4 Test rigThe test rig shall include a hydraulic hand pump or other appropriate technology to generate the required pressure, with high pressure tubing and valves, a pressure device located downstream to the filter under test with mea

26、suring range of 0 kPa to 3 000 kPa or higher if the specified pressure objective see 6.1 g) requires it, and an adaptor to attach the complete filter.To allow tests at a temperature between 30 C and +150 C, an environmental chamber is recommended.The filter samples will be tested by default at a tem

27、perature between 30 C and +150 C.A means of recording pressure or detecting the maximum reached pressure shall be supplied in order to allow the continuous follow up of the pressure and to detect the pressure at which the leak occurs.The test rig shall be designed such that operators can conduct the

28、 test safely.INTERNATIONAL STANDARD ISO 4548-13:2013(E) ISO 2013 All rights reserved 1BS ISO 4548-13:2013ISO 4548-13:2013(E)16735248Key1 oil sump 7 climatic chamber2 Pump 8 temperature sensor3 pressure sensor M motor4 filter under test T temperature5 closing valve P pressure6 pressure regulating val

29、veFigure 1 Hydraulic schematic of the static burst pressure test rigTable 1 Instrument accuracyTest parameters Unit Working range Measurement accuracyTemperature C From -30 C to +150 C 3 CPressure kPa From 0 kPa to 3 000 kPaa5 %aTo be adapted if higher pressure is required.5 Test liquidThe oil shall

30、 be functional between 30 C and +150 C (or the temperature range agreed by the manufacturer and the purchaser) to avoid its inflammation or its gelling. The viscosity of the oil shall be between 5 mm2/s and 10 000 mm2/s in the temperature range.6 Preparation and test procedure6.1 Verification that f

31、ilters meet technical requirementsa) Assemble the complete filter using the recommended tightening torques (relative to the cover, the spin-on samples, etc.). If a tolerance is given, apply the minimum tightening torque. The filter to adaptor connection shall be equivalent to the one on the engine,

32、as agreed between manufacturer and customer.b) Connect the pump to the inlet of the filter or adaptor, and the outlet of the filter or adaptor to an open valve. The outlet of the valve should be the highest point of the system.2 ISO 2013 All rights reservedBS ISO 4548-13:2013ISO 4548-13:2013(E)c) In

33、troduce oil into the system by operating the pump until oil is seen to emerge from the outlet of the valve. This indicates that all the air has been excluded from the system.d) Close the valve and position the safety shield between observer and filter.e) Set the fluid temperature in order to have th

34、e filter sample temperature at the specified one and then cool or heat the sample (if possible, put the temperature sensor inside the housing or at its surface).f) As soon as the specified test temperature has been reached and maintained during at least 1 h, raise the pressure gradually to 200 kPa,

35、maintain for more than 1 min, and check the filter and all fittings for leaks.NOTE If appropriate burst pressure is known, the first pressure increment can be 50 % of the known value. This shortens the test time for high-pressure filters without a loss in data quality.g) Raise the pressure at a cont

36、rolled pressure ramp up to approximately 100 kPa per 10 s, maintain for more than 1 min at each increment, and check the filter for leaks. Continue until the specified pressure is reached and maintain for 1 min (unless a failure occurs).h) Relieve the pressure to 0 kPa. Allow the fluid and environme

37、ntal chamber temperatures to return to ambient conditions and then measure the remaining tightening torque relative to the cover and the spin-on cartridge. Then unscrew the filter or cap and identify any kind of permanent distortion.6.2 Determination of the filter failing pressurea) Apply 6.1 a) to

38、6.1 f) with another filter.NOTE If appropriate burst pressure is known, the first pressure increment can be 50 % of the known value. This shortens the test time for high-pressure filters without a loss in data quality.b) Continue to increase pressure gradually in increments of about 100 kPa for 10 s

39、. Maintain for about 10 s at each increment until failure occurs, i.e. bursting or leaking.c) Examine the filter for details of the failure mode.7 Test reportThe test report shall indicate at least the following:a) a reference to this part of ISO 4548 (i.e. ISO 4548-13);b) the test establishment;c)

40、the filter type (manufacturer model no. and batch no.);d) the date of test;e) a description of the filter, whether it is new or used (in the latter case, approximate period of service);f) the torque applied initially see 6.1 a);g) the test temperature;h) the oil viscosity;i) the specified pressure o

41、bjective and whether reached see 6.1 g);j) the remaining tightening torque see 6.1.h);k) any visible permanent distortion see 6.1 h);l) the burst pressure see 6.2 b); ISO 2013 All rights reserved 3BS ISO 4548-13:2013ISO 4548-13:2013(E)m) the mode of failure and its location.4 ISO 2013 All rights res

42、ervedBS ISO 4548-13:2013ISO 4548-13:2013(E)Bibliography1 ISO 4548-6, Methods of test for full-flow lubricating oil filters for internal combustion engines Part 6: Static burst pressure test ISO 2013 All rights reserved 5BS ISO 4548-13:2013ISO 4548-13:2013(E) ISO 2013 All rights reservedICS 27.020Pri

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